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Engineering Manufacturing Engineer

Norman, OK
April 21, 2020

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Muthukrishnan Bhaskar

Oklahoma City, OK 405-***-****


Manufacturing Engineer with Lean Six Sigma Green Belt certification and 3 years’ experience and ready to relocate EXPERTISE

Technical skills:

Time Studies, Cost Analysis, Engineering drawings, Reliability Analysis, PFMEA, Control Plans, Kaizen, Kanban, Continuous Improvement, Cycle time analysis, Root cause analysis, SPC, Data Analysis, Continuous Improvement, Value Stream Mapping Software:

SolidWorks, AutoCAD, Minitab, MS Excel (VBA), MS Word, PowerPoint, Outlook, ANSYS, R, MATLAB, Tableau EDUCATION

University of Oklahoma, Oklahoma, USA Dec 2019

Master of Science in Industrial and Systems Engineering GPA 3.51 Courses: Statistics, Systems Optimization, Project Management, Supply Chain Management, Data-Driven Decision Making, Cognitive Engineering, Systems Engineering, Quality and Reliability Engineering. Anna University, Chennai, Tamil Nadu, India May 2017 Bachelor of Engineering in Mechanical Engineering GPA 3.40 EXPERIENCE

Manufacturing Engineer, Arun Industries, Coimbatore, India Nov 2015 – Jul 2017

• Led the Cross-functional team of 4 members in process improvement project involving Root Cause Analysis (RCA), Time studies, Process Flow Diagrams by monitoring and facilitating action plans to improve efficiencies of current processes

• Developed and modified production schedule and engineering orders and coordinated to implement Quality Standards

• Minimized 20% process delays through continuous improvement using Pareto analysis and minimized process RPN using PFMEA procedures by suggesting counteractions to cut 12% production cost and documenting the PFMEA analysis.

• Analyzed defect, yield, OEE (Overall Equipment Effectiveness), scrap and other sheet metal machining followed by CAPA.

• Improved production rate by 8.2% through JIT, DMAIC, set-up time reduction using advanced statistical methods Industrial Engineering Intern, Thermax Limited, Chennai, India Dec 2014 – May 2015

• Responsible for Procurement, shift scheduling, Bill of Materials, with a cross-functional team of Industrial Engineers, Supply chain Professionals and procurement personnel

• Analyzed, developed Engineering Change Orders to facilitate continuous improvement activities related to cost and quality

• Supported manufacturing with root cause analysis documentation and corrective action implementation for internal processes

• Re-designed Machining process through load balancing and conserved 11% production time and supported CNC operations

• Examined process flow through process mapping using Lean six sigma to better understand the demands of the customers Manufacturing Intern, Hindustan Aeronautics Limited-Aerospace Division, Bengaluru, India May 2014– Aug2014

• Trained in each section of APQP including Design, DFMEA, PFMEA (ECO), BOM, and Design verification

• Organized and analyzed manufacturing data sets through software like Minitab to ensure process capability (Cpk)

• Analyzed value stream metrics and created reports on process performance using Microsoft excel against project initiatives and goals that support the businesses objectives

Manufacturing Intern, Bimetal Bearings Limited, Coimbatore, India Dec 2013 – Jan 2013

• mechanical drawings, deciphered and reported specifications to a team of 9 machinists

• Involved with 5S implementation activities to existing processes

• Reduced lead time by conducting time study and root cause analysis and improved 6% productivity PROJECTS

Process Simulation for effective decision making on manpower [Lean tools & Arena Software] Oct 2018- Apr 2019

• Used lean tools like Takt time, Heinjunka, Kanban and value stream mapping to optimize the existing process and reduce waste

• Performed process simulation using Arena to effectively plan on optimized use of resources

• Witnessed reduction in operating costs by 15.6% by predicting the demand, letting the decision makers to plan on required resources which includes manpower

Usability Testing of Mobile Weather Application [SAS] Feb 2018- May 2018

• Performed hypothesis testing on the usability of “weather application” in mobile platforms

• Conducted a lab experiment on 20 students at OU on ease of using the weather app and performed statistical Analysis on data

• Found there was a significant difference between experimental and ideal usage Data Visualization using Tableau [Tableau] Aug 2018- Nov 2018

• Created a tableau story to show the relationship between loan status and other variables of loan prosper data

• Conducted an Exploratory data analysis to initially explore data and to see how different features relate to each other

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