ABHISHEK VYAS

BE professional with over ** years of experience in Electrical Operations and Maintenance of Utilities and Instrumentation

adcwfm@r.postjobfree.com +91-964*******

Academic Details

BE in Electronics & Communication from Babu Banarasi Das National Institute of Technology & Management, Dr. Bhim Rao Ambedkar University Lucknow in 2003

Profile Summary

Presently associated with Real Drinks Company Limited, Lagos Nigeria

Gained exposure in installing, commissioning, conducting tests and inspections to ensure operational effectiveness of plant (OEE more than 80%) & utilities as well as planning & effectuating maintenance schedules for equipment

Engaged in attaining zero discharge of the Effluent Treatment Plant of capacity 750 kl/day, with organic load of inlet 8000 ppm and final 1540 ppm

Achieved Waste Water Recovery which included placing a EDR of 7kl/hr for retreatment of RO reject water

Expertise in planning and conducting preventive, corrective and breakdown maintenance schedules of numerous plant utilities (electrical & instrumentation ) Effective in ensuring zero/minimum breakdown & maximum availability of plant & machinery, thereby resulting in increased uptime and equipment reliability Acquired knowledge of PLC, SCADA Programming and Troubleshooting, PLC Siemens S7-300, 400 and Allen Bradley Micrologix 1200

Resourceful in implementing Environmental, Health & Safety (EHS) Best Practices

And ensured world class safety standard at site

Recognized for achieving Best KPI in Steam Energy-21 KWH/HL by Process Heat Recovery, Boiler Efficiency, Bio Gas Recovery and using Alternate Fuel

Effective communicator with excellent relationship building, writing, presentation & interpersonal skills; strong analytical, team leadership, problem-solving & organizational capabilities

Career Timeline (Recent 5)

Core Competencies

Organizational Experience

July-19 Till Date: Real Drinks company limited, Lagos, Nigeria as Manager - Maintenance .

Key Result Areas:

Spearheading the activities including capital expenditure (engineering & plant) on time completion, New packaging machine ( Shrink Wrap, Carton Tapping, Sachet filling machine, Dual pack ( Water and Milk Powder), Milk Powder feeder Techno - Commercial finalization and procurement.

Design and Fabrication of Plant Utility Equipment (Boiler, Refrigeration & WTP), Process area Piping and Interconnection.

Commissioning of A-due Pasteurizer ( 6000 Lts/Hr) and Effitek Filler with their Engineers, Logic preparation, Hot and Cold Trail,Food Safety interlocks etc. .

Capex Budget planning, Optimizing Capex Cost, Vendor development. Team competency development by training and SOP, Spare part finalization and inventories for new equipment

Day to Day reporting –Project update to Plant head and Vice chairmen, - Meeting with chainmen for Plant future planning, Schedule adherence, Approvals, Recruitment in Engineering & Manufacturing, Spare part budgeting, Safety standard compliance, No Safety incident, Production planning, Visit preparedness for NAFDEC Approval .

Apr’18-Till July -19 Jubilant Food Works, Greater Noida as Senior Manager: Engineering & Supply Chain

Key Result Areas:

Spearheading the activities including capital expenditure (engineering & plant) on time completion, plant maintenance, engineering procurement & stores, regulatory compliances (CPCB, Weight & Measure, CGWA, Fire NOC, Hazardous Waste) their consent and NOCs

Engaged in developing spare management system, minimizing inventory, optimizing critical spare part availability and ensuring minimum-maximum quantity of consumables

Facilitating preventive and breakdown maintenance on production and support equipment to reduce downtime and increase throughput; ensuring fair pricing and competitive bid processes by building positive relationships with contractors & vendors

Executing various planned maintenance activities; ensuring reliable operations by developing methods and upgrading manufacturing processes to reduce cost and improved overall productivity & quality

Planning day-to-day strategies, production schedules, resource allocation for optimum output; minimizing bottlenecks for high productivity by ensuring safety, product quality, customer satisfaction, timely delivery, costs & environment

Highlights:

Water:

Engaged in installation & commission of Waste Water Treatment (RO Reject Water) - EDR System of Capacity 7 Kl Successfully attained:

oCooling Tower Water savings of up to 2-5 Kl per day by monitoring water parameter pH & TDS (Conductivity) and Auto Blow Down System

oReduction in CIP Time for Bear Filler - KHS with Quality qualification and validation by 2 min to save 3 kl water

Steam:

Performed installation and commissioning of Condensate Recovery System to ensure 90% recovery Worked on Flesh Steam Recovery for enhancing the Feed Water Temp up to 93 Deg C. Saving of 2% fuel

Played a key role in automation of Boiler - ID, FD, and Screw Feeder with O2 analyzer for maintaining the optimum draft and Efficiency of Boiler, Saving 3 to 5 % fuel & power saving

Analyzed & set Boiler Operations on alternate Fuel - Rice Husk to Ground Nut Shell Bracket to pallet; thus saving on fuel cost from 3% to 5%

Saved 1.5 Tons fuel through installation of Bio Gas Recovery from ETP Plant with gas generation up to 1200 smq.

Power Saving:

Saved 3 to 5% in Power in off season (Low production volume) through streamlining of Refrigeration Comp Operations VFD interlock with suction pressure

Developed & implemented Auto Start Logic, thereby increasing efficiency & enhancing health of Ammonia Comp Discharge Pressure vs. Cooling Tower Pump

Process Efficiencies:

Involved in In-house upgrading of Obsolete Machine -Filler, Carton Erector machine – KHS.

In Housing Upgradation of Carton (Corrugated Boxes) erector Machine of 2000 cartons/ Hours, supplied by KHS, Germany for 3 Ply, 5 Ply or different Bear packing SKU.

Optimized 100% CO2 recovery - No External purchase

Monitored Operations & Maintenance of Frick - refrigeration Plant Screw Comp Make - High and Low stage, Deep freezers, Veg Coolers, Blast

Jun’14-Mar’18: Varun Beverage (PepsiCo), Delhi as a Maintenance-Manager

Highlights:

Managed a team of 2 Assistant Managers and 4 Executives; administering plant maintenance for 4 lines of 300 ppm, Utility, WTP, ETP and Electrical

Key Result Areas:

Steering the installation of:

oBoiler Efficiency Monitoring System supplied by Forbes Marsell

oVapour RECOVERY System for recovering the process vapour for pre-heating purpose and transferring condensate to Boiler feed water

oBio Gas system in ETP area max capacity 1000 sm3

oKaizer-Make, Capacity-636 cfm, Upgradation of Air Comp IR make from 9x7 to 11x7 Spearheading the operations & maintenance of:

oRefrigeration Plant (Ammonia) with a total capacity 500 TR

oHusk Boiler 10 ton, Annual Certification Activities

oRO plant of Themax and Doshiyan with total capacity 1320kl/day permit water

Leading the installation, commissioning, operations and maintenance of P.C.C. & M.C.C. panels, Cable Lying of different types, 33KV/0.440KV Substation Preventive Maintenance and Operations along with the maintenance of Air Breaker, (800-4000amps) and L&T Make

Conducting servicing, maintenance and operations of Cummins D.G. Set (500-750 KVA)

Managed the maintenance of Ingersoll Rand Air Compressor 210 CFM with total capacity of 500 CFM and Refrigeration Compressor 500 TR Kirloskar KC9.Co2 Plant 300 kg. /hr.

Worked on other process projects like Beer Booster (Tuborg Booster), Bear Recovery, Acid Doing Station and so on

Oct’07-Nov’10: SRF Ltd., Gwalior/Chennai as Senior Engineer-Instrumentation Highlights:

Worked on Textile, Utility, Poly and Spinning area; engaged in regulating R&M expenses up to Rs. 30 Lacs Spearheaded the activities related to Maintenance of High Speed Dornier Loom Machine, Internal/External Audit ISO-9001, OHASAS-180001 and EMS-14000, Maintenance Activity, TQM, ISO, UCC, UMC, Kaizen, 5s, AM and so on Steered the upgradation of Spinning Machine Technology supplied by Torray, Japan which included Winder Control, Godel Roll System and Extruder Control with coordination of Rockwell automation

Led the instrumentation team on Software Management, Spare Management, Manual Management, Calibration and Testing and Development of new Training Manual

Previous Experience

Aug’06-Sep’07: Moser Baer India Ltd., Greater Noida as Maintenance Engineer-PLC and SCADA Based Machines

May’04-Aug’06: Hotline CPT, Malanpur as Engineer-Instrumentation

Apprenticeship Training

Jun’03-Apr’04: ARK Electrical, Bhopal as Site Engineer (Trainee Apprentice)

Training Attended

Completed:

o4 weeks training from R.D.S.O., Lucknow and worked on topic “Studied Optical Fibre Communication, Multiplexing, Radio Communication, Advance Equipment for Train Traffic Control and Digital Exchange”

o1 week training from I.T.I. Mankapur and worked on topic “G.S.M.”

IT Skills

C, Windows (98/2000/XP/Vista), MS-Office & Internet Applications

Academic Project

Topic: Boiler Automation of Thermax make 10 ton capacity

Description: Installation of O2 analyzer, automatic fuel feeding control, automatic furnace draft control for fuel saving up

to 3%

Member of a technical visit for Corrugated Box manufacturing unit - P.R Packaging’s Ltd for detail Understanding of process and technology of Carton making, PR Packs is also recognized as a specialist designing and producing highly durable, long-lasting, superior-finish corrugated boxes and customaries printed cartons.

Basic Understanding of Machine like - Corrugator, Single facer, Single face Web, Double glue Unit machine, Double Backer machine, Shearing & slitter escorse machine, Stacker unit, Flexo Folder Gluers and Rotary die cutter machine,Scrubber, printing and DE stacker.

Personal Details

Date of Birth: 1st July 1981

Languages Known: English and Hindi

Address: Rajendra Nagar, Hathi Mandir, Karmer Road, Orai (Jalaun)- 285001

Operations, Servicing & Maintenance

Instrumentation & Electrical Operations

Plant Operations

Installation, Commissioning

Quality & Safety Operations

Techno-commercial Operations

Vendor Management

Team Building & Leadership

Dec’10-Jun’14: Carlsberg India Ltd., Alwar, Rajasthan as Assistant Manager (Operations and Maintenance)- Utilities/Instrumentation/Electrical

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