Mechanical Engineer Quality

SRUJAN MHETAR

*******@***.*** 480-***-**** www.linkedin.com/in/srujan-mhetar https://sites.google.com/view/srujanengineering SUMMARY

Six Sigma Green Belt, Geometric Dimensioning & Tolerancing Professional with 2+ years of experience in quality assurance, quality control, lean manufacturing, Computer-Aided Design & Analysis (CAD, CAE); looking for full-time job opportunities EDUCATION

M.S., Mechanical Engineering May 2019

Arizona State University, Tempe, AZ 3.33 CGPA

B.E., Mechanical Engineering May 2017

Shivaji University, India 3.60 CGPA

CERTIFICATIONS/TRAINING

• GDTP – 2009 Technologist, ASME Y14.5.2 American Society of Mechanical Engineers (ASME) GDTP T09-8727

• Six Sigma Green Belt: Management & Strategy Institute (MSI) 47173299

• Six Sigma Lean Professional: Management & Strategy Institute (MSI) 46937492

• ISO 9001:2015 Quality Management System: Auditor Introductory Training TECHNICAL SKILLS

Relevant Coursework: Lean Manufacturing, FEA, CFD (Computational Fluid Dynamics), Advanced CAD modeling Lean Quality Tools: SPC, FMEA, Root Cause Analysis, Pareto Charts, Fishbone Diagrams, 5S, Value Stream Mapping, Kanban, Poka-yoke Software: SolidWorks, CMM-Manager, PTC Creo, Minitab, ANSYS Workbench & Fluent, MS Excel WORK EXPERIENCE

Quality Engineer MUMFORD METAL CASTING, CHICAGO, USA Jan’20 - Present

• Create work instructions, visual aids, in-process inspection reports, quality & safety alerts complying to ISO 9001 standards

• Generate full dimensional layout for parts using CMM programming; formulate PFD (Process Flow Diagrams), control plans, Cp & Cpk sheets (process capability) using Excel, process & design FMEA, PSWs and submit all other PPAP documents

• Perform all 5 phases in APQP activities based on customer orders, utilize 8D approach in response to customer defects and formulate internal & external CAPAs that lowered customer defect rate by 23%

• Developed Fast Response Board & trained department heads to quickly respond to quality failures which raised production by 30% Key achievement: Troubleshot problem of clogged holes using 5 Why analysis, fishbone diagram that lowered product returns by 78% Quality Engineer ABSOLUTE TURNING & MACHINE, TUCSON, USA June’19 - Nov’19

• Devised SPC charts using Minitab to gauge tool wear and improved tool life by 28% saving total tool costs by $2K per month

• Applied ASME Y14.5.2 GD&T standards to the updated blueprints based on optimized part designs to facilitate machining

• Implemented & maintained MSA (Measurement System Analysis) with Gage R&R studies using Minitab

• Assessed part defects using GP12 methodology, conducted Pareto & Root Cause Analysis to undertake necessary CAPAs, developed Poka-yoke system that lowered scrap rate by 21% increasing total sales by $5k in September Key achievement: Achieved goal of 99% OTD (On-Time Delivery) KPI using lean concepts: Value Stream Mapping, 5S & Kanban Mechanical Engineer (Internship) MENON PISTONS LTD., INDIA Mar’16 - Feb’17

• Successfully executed project of replacing manual clamping of plungers by hydraulic clamping using FluidSIM which decreased machining time by 1 hr./shift, increasing overall productivity by 19%

• Designed fixtures for part in-process inspections using SolidWorks & developed in-process inspection sheets for critical dimensions

• Assisted engineers in implementing & initiating SCAR & CIPs (Continuous Improvement Projects) PROJECTS

Six Sigma Assessment at Absolute Turning & Machine Oct’19 - Nov’19

• Analyzed & optimized the entire process of receiving customer order till receiving the payment by implementing A3 technique

• Incorporated process capability and control charts to assess process stability, utilized VSM (Value Stream Mapping) & process mapping to gage the series of events; removed loopholes using Root Cause Analysis

• Liaised between design & manufacturing teams to improve output by 26%, eliminated bottlenecks & boosted customer satisfaction Finite Element Analysis of Mindlin plate using ANSYS Workbench at ASU Feb’19 – Apr’19

• Designed Mindlin plate & modeled it on PTC Creo, conducted FEA to discover its strength & stress concentration areas

• Fabricated the plate using LASER cutting & simulated the static structural conditions physically to validate the results

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