EDUCATION
Rutgers, The State University of New Jersey, New Brunswick, NJ September 2017 - May 2019
Master of Science - Industrial and Systems Engineering (GPA: 3.6)
(Coursework: Quality Management, Production Analysis, Supply Chain Engineering, Simulation of Production Systems, Design of Experiments, Project Management, Advanced Engineering Economics, Advance Manufacturing Processes)
Veermata Jijabai Technological Institute (VJTI), Mumbai, India May 2012 - June 2016 Bachelor of Technology - Production Engineering (CGPA: 7.29)
(Relevant courses: Operations Research, Industrial Engineering, Metrology and Quality Control, Elements of Automobile Engineering, Industrial Management and HRD, Production Technology, Manufacturing Processes)
TECHNICAL SKILLS
Analysis Tools: Advanced Excel, Minitab, ValGenesis, Tableau, MS Project, Arena Modeling, MS Visio, MS Access
Other: Continuous Improvement, TQM, Problem-solving Skills, Lean Manufacturing, Process Mapping, Supply Chain Management, QMS, CAPA, Time Study, Fishbone diagram, Poka-yoke, ISO 9001, ISO13485, 21 CFR 820, Pareto chart, demand planning, 5why, SIPOC, ANOVA, Statistical & Data Analysis (V-lookups, Pivot Tables), AutoCAD, SOLIDWORKS
PROFESSIONAL EXPERIENCE
Manufacturing Engineer, Stryker Corporation, New Jersey October 2019 - Present
Provide technical support for quality control, process improvement, cost savings, equipment qualifications, and process validations
Execute validation protocols for manufacturing and packaging equipment - IQ’s, OQ’s, PQ’s and other validation life cycle documents including preparation of protocols and reports
Designs arrangement of machines within plant facilities to ensure most efficient and productive layout.
Support continuous improvement efforts by performing Time Studies, Value Stream Analysis, Flow analysis
Make proposals/recommendations in support of the team to achieve goals in Quality, Cost, Delivery, Safety & Morale.
Calibration of test equipment and gages, maintain records and work with calibration vendors
Manage Engineering Change Request (ECR) from creation to final approval
Perform FAI (First Article Inspection) and interpret product specifications including GD&T.
Maintain MOS (manufacturing operating system) SOPs and process flow; make necessary updates for process changes and new products
Production Engineer, ARDM Industries, Pune, India (Client – Bosch) June 2016 – May 2017
Implemented 5S on manufacturing shop floor to cut down waste, increase space and time reduction in searching items
Managed PPAP and APQP documentation (PFMEA, Process control chart, Process flow charts)
Implemented 8D methodology for Root Cause Analysis (RCA) & Non-Conformance Corrective action
Assigned in creating Value Stream Mapping (VSM) of product to reduce lead time (process flow & material flow charts)
Constructed a system to ensure product meets customer requirements (Incoming inspection processes, PDCA, Measurement System Analysis (MSA), Statistical Process Control (SPC), Gauge R&R, Process capability Analysis)
Trained production staff about basic knowledge of machine parts so that basic self-maintenance can be done
Deployed TPM and Lean techniques to enhance Overall Equipment Effectiveness (OEE) by 13%
Manufacturing Intern, Godrej and Boyce Mfg. Ltd., Mumbai, India June 2015 – December 2015
Worked in Total Productive Maintenance (TPM) implementation team; handled creating and documenting TPM reports
Established visual controls, visual indicators (Kaizen) over machines so abnormalities can be detected easily
Utilized DMAIC tool for devising a new process to maximize material utilization efficiency on laser cutting M/C from 80% to 90% and thereby cost reduction of a product by 5%
Developed a Tool Management System on new machinery equipment thus decreasing time for searching a tool from 5 to 1 minute and boosted productivity
CERTIFICATION
Six Sigma Green Belt (Certification ID: 2852-25937) November 2018 – Present
ACADEMIC PROJECTS
The Project Plan for Launching a Non-Profit Organization January 2019 – April 2019
Created documents related to Project Management such as Project Charter, Requirements, Scope Statement, Work Breakdown Structure (WBS), Schedule, Cost Analysis, Communications Plan, Risk Matrix, Lesson learned
Simulation of Service System January 2019 – April 2019
Simulated end to end café service system with data collection, statistical modelling and validating using Arena to minimize cost and time
Global Supply Chain Network Design for Biopharma Inc. January 2018 – April 2018
Designed and optimized transportation model for analyzing various parameters in the supply chain network; led to supply chain cost reduction
LEADERSHIP SKILLS AND ACTIVITIES
Oversaw as a Student Manager at Rutgers Dining Services (November 2017 – May 2019)
Led a team of 20 people in a college cultural event to win Best Department cup (June 2015 – May 2016)
AKSHAY ARUN BOROLE
Parsippany, NJ 07054 adcjxy@r.postjobfree.com 732-***-**** www.linkedin.com/in/akshayborole