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Engineer Test

Location:
Durban, KwaZulu-Natal, South Africa
Salary:
$2300
Posted:
March 30, 2020

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Resume:

PITCHAIKANI A

Contact: +91-967******* +** - 996-***-****

E-Mail: adcjqe@r.postjobfree.com LinkedIn Profile: adcjqe@r.postjobfree.com OBJECTIVE:

To contribute my experiences, abilities and knowledge to execute a system and process with increasing productivity in Testing and analysis through continual process improvement. CORE COMPETENCIES:

Deploy myself to Plan, Establish, and maintain Test setup in Factory and get certified by the customer.

Follow quality policies like “Gage Repeatability & Reproducibility (GR&R), Calibration, Correlation principles & CpK Study” for qualifying the test setup.

Maintain KPI, yield rate, production down time by stabilizing the test setup and troubleshooting the problems that arise during the production.

Support continuous test improvement activities on No Trouble Found (NTF) and No Defect Found

(NDF) downtime improvement and assist in Test time reduction and quality improvement.

Resolve Test yield problems by performing analysis of root causes, developing and coordinating corrective action and monitoring improvements.

Engagement with management operations for the Capacity planning.

Work with Supplier’s / Vendor’s during product development to determine adequate test coverage and to ensure that products are designed for testability/ manufacturability.

Participate in defect reduction teams during new product launches to improve test process & test coverage by coordinating with customers. And as well as identify the gaps in the testing of current products and take appropriate steps to improve test coverage.

Report bugs to developers and maintains documentation of test results and ensure closure.

Facilitating in developing new process concepts and guidelines by undertaking systems and process changes for improvements in productivity and reducing rejection rate.

Trains and instructs floor support, test technicians and test operators on test hardware and/or software, as well as proper problem solving techniques to resolving the product and process quality issues.

Team Management: Leading, mentoring & monitoring the performance of the Team to ensure efficiency in process operations and meeting of individual & group target.

Conducting regular meeting to the subordinates for further improvements and knowledge sharing of upcoming Technologies.

CAREER PROFILE:

MARA PHONES SOUTH AFRICA Pty Limited

JUL’19 – Till

ROLE: - Senior Engineer

Team management with 10 technicians

Taken care of EMS Area, Assembly Area and packaging Area

Verification & Validation of End to End manufacturing process.

End to End support in Proto / NPI / Ramp up / Mass production / EOL

Responsible for New Product Ramp up, and achieve

Verification of product Functionality / Manufacturability / Reliability / Quality

Design support for Jigs, Fixtures and test adapters in manufacturing

Installation, RF Calibration, Maintenance and Verification of Auto test equipment’s.

Stabilizing the tester for Mass production through prototype testing and ramp up process

Maintaining the testers Daily Weekly and monthly

Raise the purchase order to supplier & ensure the Test equipment availability to meet the NPI schedule

Will get the test tool from ODM / customer & validate the same.

Monitor the First pass yield & open issues in NPI. Will take the RCA for the open issues & yield drop with the help of ODM / Customer.

Ensure the Spare tester’s availability against the critical test platform to reduce the down time & improve the productivity.

Maintain the consumable & spares for next 2 months.

Make the plan & team for Preventive Maintenance to avoid unplanned down time. Flextronics India Pvt Ltd

JUL’18 – JUL’19

ROLE: - Sr.Engineer(Test & Debug)

Team management with 80 technicians and maintained one Plant.

New technicians training given and the process explanation.

Supported for implementing new products like Xiaomi .

Coordinated with the Chinese team for installing new machines in the production line

Worked with the RF Equipment’s like Anritsu,Lite point iQstream, iQnav, Rohde Schwarz CMW500,Agilent Base Station, Aero flex Digital PXI System & Spectrum Analyzer

Responsible for basic Professional Engineering Assignments to implement, maintain develop/improve the manufacturing processes in a specific competence area

Accountable for testing, troubleshooting, machine maintenance, servicing & installation

Ensuring the continuous working of test system’s for production.

Maintaining and adjusting the test systems and also performing the RF calibration of testers.

Controlling MFR within the target, and also providing the failure analysis report for testers.

Concluding detailed new product designs during the NPI stage and providing feedback regarding the tester ability of design.

Stabilizing the tester for Mass production through prototype testing and ramp up process.

Communicating the testing problems and issues with suppliers and customers during the NPI testing stage.

Making and following the test failure report issues with top management people.

Assisting and developing the testing documents from NPI to Mass production. Redmi Products: Redmi 5A,Redmi 6,Redmi 6A,Redmi 6 Pro,Redmi note 7,Redmi Note 7 Pro SANMINA India Pvt Ltd, Chennai as Engineer

JUN’16 – JUL 18

ROLE: - TEST ENGINEER

Responsible for MASS Production-Testing

Responsible for MEDICAL and NON-MEDICAL Products line

Customer interaction for full of test related.

Assist, assign and manage a technical team to trouble shoot the problem in FCT stations.

Spare management and capacity planning to meet the customer demand

Responsible for test and handling capacity planning and utilization for Final Test(FCT)

Responsible for planning data management & process improvement

Lead in driving cost improvement / reduction in projects

Taking/Managing Regular Backup on each Client systems (Log, Result Files & Disk Image Cloning).

Managing the team for Tester Breakdown Maintenance FCT.

Planning for Calibrating the Testers instruments as per Calibration Schedule.

Planning for Preventive Maintenance for all Testers and Fixtures

Configuring and Modifying Test plans & Sequence files as per customer’s demand/requirement.

Doing Tester Validation for all Testers (GAGE R&R) and maintaining Validation Reports

Involved in Tester Spare Control and Inventories

supervise junior engineers and sub-contractors and ensure effective communication in order to avoid errors

organise plant start-up and shut-down schedules to ensure minimum loss of production time and profits

Drafting Work Instructions (Operating Instructions) Documents to RUN the testers in such a Systematic manner and releasing to the Production line for Operators references.

Our Customers are

GEHC ROCHE ABB WIPRO TEJAS BULL HPe NETRONOME KONE LEAX NOKIA PHILIPS ECOPPIA

NOKIA India Pvt Ltd CHENNAI

SEP’07 – MAY’16

ROLE: - ASSOCIATE ENGINEER

Responsible for:

o Controlling MFR and downtime of the products

o Resolving variant test process issues in mobile testing and providing feedback to Development Team

Handling activities related to:

o Maintenance of automated test equipment

o Servicing of PKC and JOT Adapters and machineries o Preparation of PM schedule and maintenance checklist o Preparation for Instrument calibrations

o PDMS configuration for new line during mobile testing o Product change over, flash file updating, tester performance verification in mobile testing, etc.

Ensuring 100% utilization of testers for productivity improvement

Maintaining test:

o Rack as MLT/RAFLA, ML4/Panel Flash/Flanal & Flali/Final UI/Label Station/Mobile Jig’s o Test fixture (mobile) & instruments HWs like IPC/PXI/Switching Relays, Multi Meters, Power Supply (Keithley), Adapters & Sensors/Base Stations, NUTEK Loader/Un-loader and Belt Convey

Managing entire process of NPI

Performing GAGE R&R for tester stability

Analyzing supplier on cost basis

Monitoring new installed test rack for the product

Liaising with:

o Production Team to achieve target and providing support for NPI build as well as in mass production

o Engineers, Technicians & Group Leaders to improve yield, reduce cycle time and execute plans for continuous improvement in systems & methods Highlight

Merit of receiving appreciation for safety implementation from Production Team’s

Resolved Touch test in the product of ASHA-300 & C2-03 mobile

Attained 50% reduction in downtime through proper schedule effective maintenance of PM(weekly/monthly/yearly)

Nokia Models: 1100,206,Asha 310,Asha 306,C2-02,1110, ELCOTEQ ELECTRONICS India Pvt Ltd BANGALORE

AUG’06 – AUG’07

ROLE: - TEST TECHNICIAN

Accountable for writing & modifying test programs and process

Resolved problems related to test equipment & process to support production

Handled activities related to maintenance & servicing of automated/manual test stations like: o ICT (In-Circuit Tester)-TERADYNE

o AOI (Automated Optical Inspection) and X-RAY Machine o Mobile Testers in debugging stage

o TRX Testers for NOKIA Base Station Boards - NOKIA Products (including ICT & FT) o Safety & Final Testers for UPS –APC (Products), Bangalore

Designed test process to reduce test cycle time

VERSA BYTE DATA SYSTEM’s Pvt Ltd BANGALORE

NOV’02 – AUG’06

ROLE: - TEST ENGINEER

Handled activities related to:

o BOM preparation, testing of AC-DC & DC-DC Converters, Electronic Load Jigs, Linear & Switched Mode Power Supplies, etc.

o Instrument like CRO, Multimeter, Auto Transformer, etc.

Accountable for preparing:

o Schematics using Protel and Altium Design Explorer o Test cases documents and defect log

o User manuals for a product

Developed Printed Circuit Board by using PROTEL Software

Carrying out Burn-in, Thermal cycling, short circuit, over load & voltage test, etc.

Managed customers like BEL, BHEL & NAL (Chennai, Bangalore, Hyderabad & Visakhapatnam) ACADEMIC PROFILE:

B.Tech. (E&C) from Rajasthan Vidhyapeeth University, Udaipur, Rajasthan University in 2012

Diploma in Electronics & Communication Engineering from Arasan Ganesan Polytechnic, Sivakasi-2001.

PERSONAL PROFILE:

Nationality : Indian

Marital Status : Married

Date of Birth : 16-04-1983

Languages : English, Tamil, kannada.

Passport : S2828938

Place:

Date: (A.PitchaiKani)



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