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Manufacturing Engineer

Binghamton, NY
March 27, 2020

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B.E Mechanical, M.S. Industrial & Systems Engineering, CLSSGB +1-607-***-**** /in/shubham-dhamane/ SUMMARY

• Master of Science, Industrial & Systems Engineering with specialization in Manufacturing Engineering

• Lean Six Sigma Green Belt Certified, Binghamton University

• Quick learner with capability to work in cross functional team and challenging environment

• Lean Tools: Root Cause Analysis, Kaizen, Toyota Production System, TQM, FMEA, 5S, SIPOC, Process Control, DMAIC, PDCA, Kanban, JIT, Time & Motion Study, KPI Reporting, Value Stream Mapping

• Operations: Forecasting and Planning, Work Measurement, Production Planning, Procurement, Inventory Management

• Software Proficiency: Python, MS Office (PowerPoint, Word, Visio, Outlook), Advanced Excel (V-lookup, H-lookup, Macros, Advanced Formulae), SAP ERP, AutoCAD, CREO, Arena, Minitab EDUCATION

State University of New York at Binghamton, USA Expected May 2020 Master of Science (MS) in Industrial & Systems Engineering Vishwakarma Institute of Information Technology, India May 2017 Bachelor of Engineering (BE) in Mechanical Engineering PROFESSIONAL EXPERIENCE

Manufacturing Engineer, Dhanraj Switch Gears Private Limited June 2017 - July 2018

• Conducted PFMEA to develop control plans for production and designed preliminary process flow layout

• Directed Root Cause Analysis to restrict number of reworks resulting in improvement of First Pass Yield (FPY) to 95%

• Implemented Kaizen events for area of improvement in material handling and cut down motion cost by 12%

• Executed Acceptance Sampling, Pareto Chart, FMEA on production line to reduce DPU from 1.5 to 0.42

• Performed 5S and Waste walk program into facility ensuring efficient utilization of space cutting down delays by 20%

• Redesigned ergonomics and efficient manufacturing using AutoCAD and updated other production layout designs

• Created Interactive dashboard using PPAP documents to track supplier KPI (process, planned, delivered) for APQP documentation

• Assisted in internal & external audits to compile the Quality Management System with ISO9001

• Analyzed sales data to generate forecast reports and material cost analysis reports to manage inventory Industrial Engineering Intern, Mahindra Vehicle Manufacturers Limited June 2016 - Jan 2017

• Conducted training session for operators about the lean culture and 5S activities

• Performed kaizen activities and time studies (MOST) to achieve process improvement, time and cost reduction for assembly lines

• Mitigated the time of bending activities by 32% by designing two different movable fixtures using AutoCAD software ACADEMIC PROJECTS

Analyzing Real Estate Valuation Using Multiple Linear Regression January 2019 - May 2019

• Collected data from department of Civil Engineering at Tamkang University, Taiwan to estimate the value of property accounting for factors that could directly or indirectly affect price of homes in the vicinity

• Developed a prediction model, used multiple linear regression in SAS software which helped forecast valuation of property in upcoming years, discounting unpredictable factors such as inflation

• Achieved and interpreted results with 81% accuracy by performing comparison with standard ANOVA table concluding which factor will impact value of property significantly Analysis and Optimization of Single Serving Queue Simulation January 2019 - May 2019

• Collected real-time data from a bagel and beverages station, used ARENA to model and visualized how data points would reflect over a prolonged period of time

• Scrutinized bottlenecks during peak hours associated with the process and proposed alternatives changes with cost analysis

• Optimized the system with more servers and inventory at time slots where number of customers were found to be in large numbers and achieved a lower wait time by 8%

Equipment for Heat Transfer Coefficient July 2016 - May 2017

• Designed a basic in-house physical Heat transfer equipment model using CREO software

• Utilized Composite Slab Method to calculate the heat transfer coefficient

• Computed the results of the heat transfer coefficient of the unknown material using known coefficients of the materials in the composite slab

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