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Design Engineer Machine

Location:
Dubai, Emirate of Dubai, United Arab Emirates
Posted:
March 22, 2020

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Resume:

RESUME

K.Senthil Kumar

Contact : +91-978*-***-***

+971-*********

Email : adcemd@r.postjobfree.com

Career Objective

Seeking a responsible career position which will offer a high level of challenge, responsibilities and opportunity to

contribute significantly to the growth of the organization with my ingenious opinion & my 12+ years’ experience on

Design and Development as well as develop growth of the organization and myself in Mechanical Design Engineering

industry.

Professional Qualification

Total 12+ years of experience in Designing of Special Purpose Machine,Material handling, Fixture and tool design, Mechine automation, Steel fabrication, Machined component and plant layout, New production Development, Plant facilities Development and Problem solving skills.

• Design & development of leak testing machines, pressing machines, turn tables, conveyors and etc.

• Machine tool design like drilling and tapping multi spindle heads with jig and fixtures for automobile

Components.Good design knowledge in designing of machines for ductile iron pipe manufacturing to finishing

Lines,like conveyors, centrifugal casting machines, cement lining machines & etc,

• Good knowledge in manufacturing operations.

• Strong in basic design calculations, material selections and Material heat treatment process.

• Good in component layout, machine layout, concept layout, design approval plan(DAP), fixture layout

• Good in part/manufacturing, fabrication & assembly drawings making.

• Preparation of BOM’s in ERP software. Softwares :Solidworks and AutoCAD.

• Good in GD & T.

• Selection of LM systems, Ball screws, Hydraulic & Pneumatic cylinders, Motors, Sensors & Conveyors.

• Procurment experience

New product development:

• New product development for Roller shutter and other accessories

• Selection of standard items from the global market

• Interaction with vendors to select the standard component

• Collecting the quotations from the different vendors

• Comparision of costing, shipping time and delivery time with all vendors

• Comparision of various product from different competitors

• Collection of samples from different Vendors

• Making trial before deliver the component

• Procurement for factory requirements

Professional Experience - with Respected Organizations

Short Intro About Company & My Designation: -

(1) Company Name: Pee Vee Precision Works Pvt Ltd, Chennai, Tamil Nadu-India.

Working as Design Engineer Aug 2007 - March 2012

Job & Responsibilities:

• Multi spindle Drilling and Tapping head design to special purpose drilling and tapping machines.

• Drill and Tap tool capacity calculation for different material.

• Power & speed calculations for drilling and tapping operations.

• Gear and belt drive design.

• Basic design calculations.

• Bearing selection and calculations.

• Creation of fixtures and machines layouts.

• Jig and Fixture design.

• Problem solving in manufacturing and assembly areas & erection and comissioning.

(2) Company Name: SPM India Ltd Unit-II Bangalore, Karnataka-India.

Working as Design Engineer March 2012 – Sep 2014

Projects Involved In SPM INDIA

Project Title : Warm Setting Machine

Customer : NHK Springs Ltd,Gurugram, Haryana

Role/Responsibilities:

• Preparation concept layout.

• Design & Development of machines &fixtures. The overall machine consists of Structure Assembly,Servo

motor Assy and Fixture Assembly & Pressing Assembly.

• Selection of pneumatic cylinders,sensors, LM systems and other long lead items.

Project Description:

This project is aimed to compress the helical compression spring (number of variants) in a single fixture by changing

the pressing dollies.

Project Title : OnlineMulti Nut Runner Machines(MNR).

Customer : Avtec, Hosur.

Role/Responsibilities:

• Preparation concept layout.

• Design & Development of machines & fixtures. The overall machine consists of Structure Assembly, Pallet

Assembly,Lifting unit,Multi Nut Runner Assembly.

• Preparation of part/manufacturing drawings & selection of pneumatic cylinders, sensors, LM systems and

other long lead items.

Project Description:

This project is aimed to tightening the Hexagon bolts in TRANSMISSION CASE component at single fixture. Top of

the component having multiple of holes and total holes to be tightened at single process.

Project Title : Valve seat & Valve guide pressing Machine.

Customer : Mahindra & Mahindra, Igatpuri.

Role/Responsibilities:

• Preparation of component & concept layout.

• Preparation of DAP, machine layout, fixture layout and conveyor layout.

• Preparation of part/manufacturing drawings & selection of hydraulic and pneumatic cylinders, sensors, LM

systems and other long lead items.

Project Description:

This project is aimed to press the valve guide and valve seat for two different cylinder head component in single

fixture. Top of the component having two holes for valve guide pressing & bottom of the component having two holes

for valve seat pressing. In first pressing one valve guide and valve seat will get pressing in single axis, after getting the

fixture one indexing component will get another one set of pressing in single axis. Top and bottom pressing unit

having two individual pressing dollies it will get actuated one by one.

Project Title:

Dry& Dip TypeLTM of Oil Ways,Water Waysand Crank bore for Cylinder Block.

Customer: Craftsman Automation Pvt Ltd, Coimbatore.

Role/Responsibilities:

• Preparation of component & concept layout.

• Preparation of DAP, machine layout, fixture layout and conveyor layout.

• Preparation of part/manufacturing drawings & selection of hydraulic and pneumatic cylinders, motors, LM

systems and other long lead items.

Project Description:

This project is aimed to check the Oil continuity passage system. If Oil continuity is OK, then leakages in the water,

crank bore & oil ways of the cylinder block will be checked. The component is clamped & then the plugging

assemblies will plug the specific water ways/oil ways of the component & pressurized air is passed to check the

leakages. If there is any leakage in the component, the entire fixture along with component is dipped in water tank to

find the location of leakage visually. If there is no leakage, then OK marking will be punched on the component. The

leakages will be detected with the help of leak testing equipment (COSMO).

Project Title : Auto Guide Vehicle (AGV)

Customer : Mahindra & Mahindra,Igatpuri.

Role/Responsibilities:

• Preparation of concept layout.

• Preparation of DAP, machine layout.

• Preparation of part/manufacturing drawings & selection of motors, sensors and other long lead items.

• Preparation of BOM’s.

Project Description:

To transfer the mHawk Engine Component RFD area TO PDI area with the velocity of 15m/min.by using Auto Guided

Vehicle. The vehicle moving by automation.

Component loaded on the RFD area with trolley arrangement after that the vehicle moves to PDI area and the vehicle

stopped by limit switch. Then the vehicle mating with alignment conveyor and the component moved manually with

trolley.

(3) Company Name: Sri Kalahasthi Pipes Ltd. Chennai, Tamil Nadu-India.

Working as Design Engineer Sep 2014 – July 2018

Role/Responsibilities:

• Preparation of machine GA & concept layout to finish the pipe products for internal purpose.

Machines like centrifugal casting machines, conveyors, quenching car, cement lining machine and etc.

• Design & Development of machines & fixtures

• Part drawings preparation & release.

• Basic mechanical design calculations.

• Structure analysis using Solid Works.

• Reverse Engineering.

(4) Company Name: Ferco shutters and seating systems., Dubai..

Working as Senior Design Engineer July 2018 – Till Now Present

Role/Responsibilities:

• Design & Development of Tooling & fixtures

• Plant layout Design

• Factory Facility Development like Crane, shed and etc.

• Development activities for productivity improvement

• New product development for Roller shutter and other accessories

• Selection of standard items from the global market

• Interaction with vendors to select the standard component

• Collecting the quotations from the different vendors

• Comparision of costing, shipping time and delivery time with all vendors

• Comparision of various product from different competitors

• Collection of samples from different Vendors

• Making trial before deliver the component

• Procurement for factory requirements.

Educational Qualifications

Education Institution Board Year

10th Govt.High School,Yembal State Board Tamilnadu 1998

12th Govt.Boys Higher Secondary School State Board Tamilnadu 2000

, Aranthangi

B.E Mechanical Raja College of Anna University, Chennai 2007

Engineering Engineering technology

Other Technical Proficiencies

• Design Tools - Solid works (with Solid Work Certification 2015). Auto CAD(2004-2018).

• MS Office.

Personal Details

Fathers Name - Mr. Kalimuthu

Date of birth - 16 March 1983

Marital Status - Married

Nationality - Indian

Languages known - English & Tamil

Hobbies - Listening Music, Surfing Net, Watching Television etc.

Address - House No. 2/53 Maravanayal, Lrumbanadu(PO),

Avudayarkoil(TK), Pudukkottai(Dist.) Tamil Nadu,

Area Pin code – 622204.

Declaration

I hereby declare that the above information is true and correct to the best of my knowledge and belief.

Date:- Senthil Kumar.K

Place:



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