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Mechanical Engineer Welding

Chennai, Tamil Nadu, India
March 20, 2020

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*. Name of the candidate: NIRAJ KUMAR

2. Position Applied for: QA/QC MANAGER / WELDING INSPECTOR

3. Posting will be at: INDIA/ABROAD

4. Open for All over India: YES

5. Age and Date of Birth: 36 AND 01/08/1983

6. Current Organisation: AFCONS INFRASTRUCTURE LTD

7. Current Position: SENIOR ENGINEER

8. Current CTC: 12 LAKH PER ANNUM


10. Current Location: YAMUNANAGAR

11. Number of years experience: 11.6

12. Notice Period: 30 DAYS

13. Highest Qualification with year of passing: B.TECH MECHANICAL/2008

14. Full time course or correspondence: FULL TIME

15. Mobile number: 620-***-****

16. Email ID:

17. Skype ID:

Profile Summary:

Seeking Managerial Assignments in Plant Operations/ Quality Control/Production Management /Procurement, while integrating technical expertise and leadership skills that drives Organizational performance to world-class levels.

A resourceful decision-maker that combines strong leadership and organizational skills with the ability to pursuit bottom-line goals and objectives.

Proven abilities in analyzing and interpreting unique problems, with a combination of training experience and logical thinking to get to efficient solutions.

Accept additional responsibilities without previous experience and learning new skills/tasks quickly(Production& planning)

Accomplishing goals through people and use their skills to build group involvement, generate enthusiasm, and participation. Possess excellent leadership potential in the areas of coaching and facilitating.

Work Experience

11.4 Years

Notice Period

1 months



Current Company

Afcons Infrastructure Ltd (as Senior Mechanical Engineer QA/QC 4.4 Years)

Previous Company


Permanent Address

Naya Bazaar, Dalpatti, LaKhisarai, Bihar, Pin- 811311

Educational Qualifications

Qualification (Course)



B B.E (Mechanical)

I.A.C.R College of Engineering, Orissa

2 1ST(72%)


B.I.E.C, Patna

1st (61%)

S 10th



Skill sets

SL. no


Experience/ Conversant/ Familiar


CSWIP 3.1 Welding Inspector

Certificate No.- 000*******


PAUT Level –II (certificate

no. : GMNDT/1609/2018)


Training course on NDT(ASNT Level II Certification) methods (RT,UT,MT,PT) at Dona world Consultancy & Training, Kolkata, West Bengal


Underwent four week training on Auto Cad from IACR Engineering college, Rayagada.


Underwent 2 week summer training (after 6th Semester) in Durgapur steel plant (SAIL), Durgapur, West Bengal.


Underwent 4 week summer training (after 6th Semester) in Power Block of J.K. Paper Ltd., Jaykaypur, Rayagada, Orissa


Underwent 4 week training programme on CATIA from IIT, Roorkee

Area of Expertise

Fabrication & Erection


Mob no: +916*********

Afcons Infrastructure Ltd,



Project Name

Replacement of Super- structure of existing 4-Lane MG Setu over Ganga River on NH-19 from KM 212.710 to KM 218.295 (PATNA,BIHAR)

Project Description

Traceability,visual and dimensional inspection of all the plates and give UID(unique identification number) to each plate

Inspection of Outward plates during cutting, Review of cutting plan and transfer UID to balance plate and component

Inspection of bevel,edges and dimension of components after cutting along with client and TPAQA

Inspection of fit up of components (T-beam, Cross girder, main girder and other segment components )

Surveillance during welding(GMAW,FCAW,MMAW,SAW)

Visual inspection of all welded components

Post weld inspection of welded components

Witness NDT process (UT,DPT AND MPI) of all the welded components

Review heat correction format and check hardness of that particular location on site

Final clearance to the components for assembly of segments

Carrying out WPQR,WPS,WQT on site in the front of RDSO and client

Check and review test certificate of welding consumable as per ASME section-II

Inspection of storage condition of welding consumable store and steel plates on stock yard

Witness Destructive and non-destructive testing at outside labs Procurement of steel

Verify calibration as per project specification

Witness and carry out heat treatment


Senior Mechanical Engineer


Quality control &Production Planning

Afcon Infrastructure Ltd, Jammu & Kashmir


Konkon railway corporation of India

Project Name

Chenab bridge project

Project Description

Make and review PWPS,WPQR,WPS,WQT CERTIFICATE as per BSEN 15614 and 287-1:2004

Prepare procedure such as Destructive testing, heat straightening etc

Carry out ISO audit

Prepare and review of ITP,WPS,QAP

Review fabrication methodology

Prepare calibration plan and calibration status

Prepare all the formats for fabrication

Implementing QA/QC systems, conducting stage wise welding quality checks.

Clearance of line history sheet.

Keep close contact with clients and TPAQA

Attend site progress meetings.

Prepare protocol, check and final sign of client.

Maintaining QA/QC records like WPS, PQR, and WQT etc

Inspection of storage condition of welding consumable store and steel plates on stock yard.


Senior Mechanical Engineer


Quality assurance& Quality Control



East Central Railway

Project Name

Ganga Bridge Steel Superstructure 36X123 + 64x2Meter Rail Cum Road (Length- 4.556 KM)

Project Description

Visual Inspection Before, During and After Welding.

Welder Qualification Test.

WPS & PQR Qualification.

To ensure that all inspection & tests are carried out as per WPS/PQR.

Welder Performance Qualification (WPQ) records, Welder Continuity Records, Weld maps, Repair Welding procedures, Post weld heat treatment procedures.

Handling troubleshooting, failure analysis, root cause analysis & metallurgical evaluations.

Preparing and issuing of technical queries, budget for engineering welding & NDT activities, welding cycle time on receipt of enquiries from clients.

Plan, schedule and control the sub-contractor’s works.

Inspection and acceptance to customer supplied materials, contractor supplied materials such as Plates, Pipes, Fittings, as per requirements of the Client Specifications.

Review & maintaining test certificates of all consumables as per Codes, Standards and Client specification.

Inspection of fabricated items as per approved drawing, logistic dimensional check, Box Girder, I-Girder fit up & alignment.

Review of Welding Procedure specification and Welder Qualification records as per ASMEIX and Client Specifications.

Control of welding material (Electrode, Filler Wire) baking.

Monitoring of welder’s performance and welding activities to ensure work is being carried out in accordance with the approved welding procedure.

Inspection of filler rod condition and temperature.

Inspection of various activities as per IRS B1-2001.

Coordinate functions with third party inspection organizations employed to meet code, statutory and company requirements.

Manage/conduct Audits in line with the audit programme, to ensure compliance and effectiveness of HSE system, evaluation of results and initiate necessary corrective action.

Analyze HSE report/data to identify trends, establish performance against target and identify corrective / preventive actions for continuous improvement.

Hazard identification and risk assessment / Aspect identification and impact analysis.

NDT Coordinator

Coordination for the NDE to carry out PT, UT .

Witness of NDT Techniques like PT, UT.

Review welding and NDT records and prepared check-list for deviations.

Preparation of Record of Repairs.

Review welding and NDT records and prepared check-list for deviations.


Senior Engineer


Fabrication (Production), QA/QC

Navayuga Engineering company Ltd.


Navayuga Engineering company Ltd.

Project Name

(5 x 660 MW), NTPC Limited, BARH, PATNA, BIHAR

Project Description

Familiar with various QA/QC inspection such as fabrication, erection, dimensional checks of I-Girder, Box-Girder, Pipe, Angle, Channel.

Have sound knowledge on various NDT inspections such as UT, MT & PT.

Achieve sufficient exposure in weld inspection and related work such as verification of material test certificate including physical and chemical analysis, verification of electrode certificate, and preparation of WPS.

Determining, establishing and monitoring process control parameters of welding which involves bevel preparation, proper preheating of surface as per requirement, storage condition of electrodes, backing temperature of electrodes, use of proper electrode (electrode material, flux type, diameter etc.), polarity, current, voltage and traveling speed, proper weld deposition (string/ weaving), maintain of proper inter pass temperature, welder’s performance, traceability of weld.

Familiar to most of the international standards such as ASME, sec IX, sec V, sec VIII, IS Codes


Site Engineer


QA/QC inspection

Personal Information:-

Date of Birth - 01 - 08 - 1983

Language - English, Hindi

Marital Status - Married

Father’s Name - Sri Shankar Prasad

Address - NayaBazaar, DalPatti, Lakhisarai, 811311, Bihar

Passport No - L469849

Email -

Place: Patna

Date: 06.01.2020 Niraj Kumar

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