To secure a responsible and challenging position as Maintenance Head
SUMMERY OF QUALIFICATION
Qualified Engineer and certified six sigma holder, having 29 years of experience in project, maintenance & reliability of plant & utilities equipments in petrochemical & other industries.
Extensive experience in the field of Erection, Procurement and Commissioning of Electrical, Mechanical, Instrumentation and control system.
Review and preparation of key Mechanical, Electrical &Instrumentation Engineering documents including instrument selection, datasheet preparation, specification and technical evaluations.
Experience in control system design development, control and logic drawing, wiring diagram and loop diagram in PLC system.
Proficient in development and checking of P & ID’s
Excellent planning and execution drive to deliver results and meet quality, cost and schedule targets
Proficient in preparation of design specifications and detailed engineering packages to support plant operation
Evaluate and implement reliability programs by using reliability software to improve mechanical, electrical &instrumentation safety, reliability and cost effectiveness
Well understanding of reliability growth, Weibull Analysis & production modeling.
Proficient in Reliability and Asset Management Philosophy and Key Performance Indicator (KPI) tracking.
Supervised junior engineers and technologist. Participated in safety study for various sections of the plant
Proven effectiveness in coordinating and team work. Self-motivated, goal oriented, self-starter with ‘ can do’ attitude
Excellent planning, interpersonal, communication and organizational skills
Successfully commissioned project 1 & 2 in General Electric Plastics (Now SABIC/JV of IPCL), projects in HPCL, GELI, ALL, GSTL, ASALT& DPL.
Successfully upgraded Omron PLC from C 200H to CS Base due to obsolete Ethernet card in old version.
Review detailed engineering documents for enhancement of plant capacity by 18 % in AMET.
Suggested energy saving method which resulted in cost saving of $30 K per year.
Start up & stabilized Sodium arc tube manufacturing plant, which was shut down since last 3 years.
ERP implementation in GE.
Implementation of Log out Tag out (LOTO) system in GE (Joint venture with IPCL).
Core team member of EHS & Six Sigma.
President award for Y2K Compliance in GE Plastics (Now SABIC).
Improved quality of lamp by up-grading manual relay base exhaust machine to automatic PLC base
Improved Over all Equipment Effectiveness (OEE).
Company quality certification system won ISO 9001:2008 international quality system authentications.
Certified Six Sigma Greenbelt from General Electric USA. Completed projects are:
a.Reduction in Post Pelletizer cleaning time from 90 minutes to 65 minutes & this was the first project in manufacturing in GE Plastics(Now SABIC)
b.Energy Conservation in Motor Control Center and saving US $ 1550 PA.
c.Reduction in changeover time from 150 minutes to 120 minutes per change over in HPSV Plant. Time saving per annum - 360 man-hours.
d.Increased First Pass Yield (FPY) from 93 % to 97.25 %.
Complete involved in installation, service and maintenance of mechanical, electrical & instrumentation control system and field instruments.
Successfully implemented projects in GE Plastics (Now SABIC). Performed detail engineering for Project 1 & 2.
Demonstrated experience in hands-on support of operation, technical and maintenance work team
Provided technical inputs to the definition of the new equipment/system’s commissioning activities according to the plant operations and maintenance methodology
Coordinated with technology suppliers and EPC contractors
Ensured compliance with established industry safety and design guidelines
Experienced in electrical and instrument fittings and interfaces
Supported in definition of shop and field quality assurance inspection requirements
Participated in safety system, fire and gas system and burner management system review
Developed and implement maintenance strategies like maintenance program to influence system performance and cost
Provided input to the scope development for shutdown work.
Participated in regular meeting to keep with all issues relating to plant maintenance. Discuss and review opportunities for the optimization of assigned work program.
Preparation and maintenance of Quality Management System of ISO 9001: 2008
EMPLOYMENT EMPLOYMENT HISTORY
Name of the Company
Darwish Polycon, Oman
Since Sept’ 18
Al Shams Advanced, Qatar
Dec’08 – Aug’18
Arkan Mfg Com, Saudi Arabia
Feb’05 – Oct’08
Gandhi Special Tubes Ltd, India
Sep’04 – Jan’05
Astra Lighting Ltd, India
Deputy Manager & ISO - MR
Jan’03 – Aug’04
GE Lighting India Ltd, India
Assistant Manager & EHS Coordinator
Apr’2000 – Dec’02
GE Plastics India Ltd, India
Project Coordinator & Six Sigma Green Belt
Feb’94 – Mar’2000
Hindustan Packaging Co Ltd, India
Jan’91 – Feb’94
EDUCATION AND QUALIFICATION
Bachelor of Science from Devi Ahilaya University
Bachelor of Electrical Engineering
Diploma in International Business Management
Entrepreneurship Development Program on SOLAR ENERGY from Government of India.
Certificate in PLC (Siemens)
Internal Auditor for ISO 9001:2008, QMS & ISO 19011, Audit Management
Certified Six Sigma Greenbelt
Project Management Professional (PMP)
Six Sigma for process improvement from Franklin University (Certificate No #9462)
Organizational Excellence from Franklin University (Certificate No #9210)
Office Automation Package- MS- Office
Operating system – Windows NT 4.0&Minitab (Six Sigma); ERP & Oracle
Available up on request