Madhan Pradeep N

adcdqv@r.postjobfree.com India +91-998*******

oProfile Summary

A growing Mechanical Engineering professional with 14+ years of diversified experience in design, product development and management. Worked on various NPD, NPI, and Sustenance programs on Business jets, Commercial aircraft and UAV with structures, interiors, exteriors and mechanical components.

Experience includes managing repairs and retrofits. Aftermarket support with STCs and Service bulletins, Repair Drawing, Engineering Change requests (ECR). Adept in Engineering design and proficient in 2D, 3D with MBD,GD&T using CAD with PLM & PDM .

Associated with Tier1, Tier 2, OEM, R&D & MRO working onsite and offshore in a multicultural environment.

Team-based scientific management style coupled with the zeal to drive visions into reality. Certified in Lean Six sigma, trained and experienced with PMP methodologies to complete projects within budget and required quality. Planning and Scheduling Works.

Assisted internal and external Audits. Well experienced in Root cause analysis, Project management, Program management and people management.

A strong technical background in Liaison with clients/Vendor’s to establish the design, including the concept, performance and production criteria. Experienced in MRB activities, Change recommendation, startups and pilot projects.

Reviewed POs and RFQs .Closure of concessions and non-conformances

Strong acumen in programs involving conceptualization, Continuous improvement by optimizing Size and cost with metallic (Sheet- metal, machined, casting & extrusion), composite, plastic materials.

Good knowledge on static, dynamic, flammability and reliability test. Selection of Material and process. Experienced in coordination and problem solving with stress and Manufacturing teams. Exposure to EASA, FAA and other CAA part 21, 23, 25, M & 145 regulations.

oAccomplishment

Experience in electro Mechanical components design, actuators, hinges for flight controls, Cables and pulleys, door warning system and Stall warning system. Integration of seat restrain and IFE assembly. Harness support, Installation of avionics equipment’s and bracket design.

Handled multiple projects on Structural Design of frames, Ribs, stringers, Intercostal, floor beams, seat tracks, stanchion, trusses and fittings on fuselage, wings and nacelles.

Have successfully completed projects on Interior and exterior design which includes antennas, Bulkhead, Doors, Window panels, Sidewalls with Dampening, heating ducts, floorboard, Cockpit Overhead, PSU Panels, Galleys/Closet, Window Trims, Seats, Inflight systems, Instrument panel and LOPA.

Conducted Preliminary design review (PDR), critical design review (CDR), First Article Inspection (FAI) for all the projects to eliminate the possible issues related to design till or after production

oSkills

Software: CATIA V5, UG NX, AutoCAD, IVT, ENOVIA VPM & LCA, Team Centre, PLM, PM tools.

Technical: DFMA, GD&T, FMEA, Material Selection, DFSS, ASME, ISO, IMS, AS9100.

Management: Lean management, Operational management, Continuous Improvement, Team Mentoring, Vendor Coordination, Project Planning/Coordination, Risk Management, Team Building, Quality Management.

oWork Summary

Manager-Technical Services Oct’14- Aug’19

Trans Maldivian Airways, Male, Maldives

Key Result Areas:

Damage Evaluation for Repair designs and modifications on Wings, fuselage, engine cowling structures, doors, flight controls on all DHC-6 Series aircraft.

Retrofit and modifications of interiors ( Cabinets, seats, LOPA, Emergency equipment, Panels)

Roles & Responsibilities:

Managed and reviewed engineering drawings, fabrication & mechanical drawings, layout drawings, detailing of equipment after gathering product specifications referring to IPC, AMM, SRM &other manuals.

Managed mass and balance, Concessions, Non Conformances, AD/SB evaluation of fleet.

Additional responsibility on managing Turbo prop gas turbine Engines and propellers.

Liaison with external and internal stakeholders.

Ensured successful completion of major repairs on modifications on time with expected quality. Responsible for part 21 J activities, reviewing STCs and Service Bulletins.

Foreseeing performance bottlenecks & taking corrective measures to avoid same to ensure Airworthiness. Root cause analysis for issues raised. Assist Internal and external Audits.

Finding quick solutions to avoid Aircraft on ground (AOG) and support other MRO issues.

Reviewing vendor deliverables, PO, RFQ, Staff management, and Software administration.

Improvement of team effectiveness and efficiency, Manage shift duty roster and timesheet for payroll.

Senior Engineer I-Design Aug’13-Oct’14

B/E Aerospace, BE Engineering Service. Pvt. Ltd., Hyderabad, India

Key Result Areas:

Successful in completion of A340-600, A320-200 seats and Interior Design with trim and finish.

Managed installation for Inflight Entertainment system & Passenger Control Unit, bezel design for Monitor.

Key role on developing layout of Passenger Accommodation (LOPA) as per OEM Specs and Regulation.

Roles & Responsibilities:

Design and customization of Seats and cabin Interiors as per customer requirement.

Interface check, Drawing QC validation, Project Coordination with US Counterpart and team mentoring to complete the project within estimated time. Change notification from Vendor. Update BOM in Agile ERP

Assistance for Preliminary Design Review (PDR), Critical Design Review (CDR), First Article Inspection (FAI) and Production Issues.

Senior Engineer Oct’10-Aug’13

Cessna Aircraft Company, Textron India Pvt. Ltd., Bangalore, India

Key Result Areas:

New Product development (NPD) and Special Engineering Request (SER) design of cabinets and seating’s.

Cost and weight optimization design of Secondary Structure, interior Products.

Instrumental in Team building and process development as a first employee in the team.

Roles & Responsibilities:

Investigation, Change recommendation, Disposition and completion of Engineering Change request (ECR) and Quality Notifications (QN) on all interior modules, doors and secondary structures in coordination with Material review board (MRB).

Assist Production and Aircraft Completion Centre from Onsite and offshore in Liaison with stakeholders. Continuous improvement with six sigma process.

Engineering Analyst Oct’08-Sep’10

Infosys Technologies Limited, Mysore, India

Key Result Areas:

Boeing 787-8 and 787-9 New Product development programs.

Fuselage composite station wise skin layup drawing. Clearing Non conformances raised during manufacturing and installation.

Roles & Responsibilities:

Design using DFMA principles with composites, sheet metal and Milling.

Detail part creation with GD&T using FTA work bench, Assembly (ARM) and Installation (IRM) with Model Based Definition (MBD) using CATIAV5. Weight and cost optimization.

RCA, Problem Solving, Project estimation, Technical Assistance and Project Coordination with onsite to get Engineering Release.

Junior Engineer Oct’04-Jan06, Oct06-Aug’08

National Aerospace Laboratories, Bangalore, India

Oct’04- Jan’06 Trainee, Oct’06-Aug’08 Junior Engineer (Deputed from ADES Pvt. Ltd)

Key Result Areas:

Design Unmanned Air vehicle (UAV) components and structures using CATIA V5.Nacelle structure with thrust deflecting mechanism with blades and Actuators. System integration of GPS and other Avionics system. Rapid Prototyping and product development.

DMU and Aerodynamic study, Hand Calculation, Developed WBS and SOP

Roles & Responsibilities:

Conceptual design, modeling, drafting, reverse engineering. Coordination with shop floor.

Quality Inspection of components in liaison with metrology lab for CMM data verification.

oAcademic Details

Bachelor of Engineering in Mechanical Manonmaniam Sundaranar University, India 2004

12th,Carmel Hr. Sec School, India, 2000

10th, Carmel Hr. Sec School, India, 1998

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