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Engineer Manager

Location:
Wilmington, DE
Salary:
95k
Posted:
March 19, 2020

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Resume:

LEE BROWN

adcdc7@r.postjobfree.com Cell phone 302-***-****

OBJECTIVE: Seeking a position with a well established company that serves all type of people.

SUMMARY:

BS Comp. Science + Assoc. degree in Electronics Technologies + MCSE Certified

8 years of Technical experience.

7 years of experience in OEM companies as field service technician and controls engineer.

6 years of controls & MES automation Project Management consulting with more than 5 years’ experience.

5 years of hands-on PLC, HMI, SQL programming experience and development application in POMS / MES.

PLC - A/B Control Logix, Siemens PC7, SLC500, DirectSoft,

HMI – Wonderware, RSView, Panelview, Factory Talk, and Delta V Automation

SQL – created tables and reports for data logging using SQL + A/B CompactLogix

8 years of Robotic MES system experience for plant Lab automation and cGMP Environment.

4 years of controls MES automation project engineering with budgeting project experience in GMP Environments. Handled complete project cycle including POMS integrated system testing, POMS and MES startup/commissioning and Factory Acceptance Testing.

Experience with Control System Validation. Created IQ, OQ protocols and performed PQ testing

12 years of pharmaceutical MES out to Cloud manufacturing industry experience working with FDA and cGMP regulations and writing application codes to PLCs, SCADA, Wonderware, POMS,SAP and MES server support and sustainability.

Extensive field service experience, travelled extensively to client sites as needed

Experience with control MES system, POMS Checweigh hardware in manufacturing and production

Excellent team player. Work well with management, maintenance, engineering, contractors and manufacturing/assembly personnel.

Willing to relocate from DE and travel up to 90%

EXPERIENCE:

Larsen and Toubro Group Company Edison, New Jersey

(09/18 – Present) Senior Consultant Engineer

My position was located at a client location representing LTI Company as a site Field Service Engineer working with the site’s SME and Technical Service site IT Engineering Team. The day to day duties were to report to SME with strategic planning on supporting and resolving POMS and MES applications incident issues from production manufacturing on the Plant site. The incidents were reported through desk help and expedited to our IT Technical Support Engineering team where I would be involved in the troubleshooting into POMS software application for weight, torque and fills to resolve problem issues escalated from production, quality and manufacturing.

I would setup Priority levels P1-P4 calls involving GCC supports from industry experts in joining into a call with other experts or service technician to figure out the best way to approach and resolve unfamiliar issues in production or manufacturing. All resolutions are agreed from SME Technical Service team, and compliant to standard operating procedures regulated from site to perform troubleshooting, root cause analysis and permanent resolution of the incident. My expertise for LTI were POMS software and applications in manufacturing cGMP environments of Pharmaceutical, OEM and Medical Industries supporting POMS / MES applications and network connectivity’s such as DS View, Remote Desktop and PC Anywhere.

Binutra Combo cap Inc Chadds Ford, PA

(06/17 – 08/18) Site Engineering / Project Manager

My job duties were to run the over all operations of the South African based company in the U.S. as a full production and manufacturing facility for it BioPharma manufacturing of supplemental dietary capsule product. As the Engineer, my responsibilities were to maintain the manufacturing MES machines functionalities to run production with high speed output rates. I scheduled the Preventive Maintenance program and parts replacement. I performed overall MES machines function such as PLC programming editing and monitoring, setup uploads and downloads. I installed Servos motors, motion drivers, VFDs setup installation testing, and troubleshooting. Managing personnel, hiring and replacing personnel, setting up weekly production scheduling and Product batch change overs. Also as a Project Manager, I had a budget of 2.7 million dollars to design the facility for 3 lines of production running MES automation to handle more than 1 million finished goods products per week. The design and layout included design of electrical control panels, all BOMs, P and ID piping, vacuum, air and water flow to machines 1, 2, and 3.

Glaxo Smith Kline Site Contractor Marietta, PA

(02/15 – 05/17) 2yrs 2mos Controls Automation Engineer

Job duties were to monitor the automation MES processing machinery of manufacturing the vaccine drugs packaged daily on site. This is a 3 shift operation that required onsite engineering to monitor and service all of the performing machinery running POMS picklist application. I wrote the development code into existing POMS software to mix product ingredients required to run mixing of the three added color ingredient within this process. Additional duties were to program PLC batch processes for changeover recipes to run different methods for different vaccines. Program changeover meant writing additional code into SAP and POMS / MES to a program weighs, torques and filling heights. PLC Platforms were Siemens PCS7 Simatics, and Allen Bradley processors using Rockwell SLC500, Compactlogix 5000 and Controllogix platforms. For HMI, wonderware ITouch, IFix, POMS, Delta V, Panelview Factory Talk, and RSView were used to operate and control the methods to run. Delta V certification required, I obtained certification.

Duties also included troubleshooting the root cause of equipment malfunctioning, errors, alarms, and communication failures. All maintenance work performed required the assigned Standard Operating Procedures (SOP’s) for specific equipment service performed to.

NETZSCH Premier Technologies, LLC Exton, PA

(01/12 – 03/15) 3 years Project Management Engineer / System Validation

Duties as a Program Engineer / System Validator were to develop projects in Mexico that controlled the operation of OEM machine equipment manufactured by NETZSCH Premier Technologies in the Milling, Grinding, and Pumps industry that exceed more than 3 million dollars. All equipment was programmed from Allen Bradley PLC’S using Rockwell Automation software versions 24 and 28. Equipment programming were developed by using SLC/04, SLC/05, and Micologix 1100 CPU’s for program developed using RSLogix500 programs for older instrument. Newer equipment were programmed by using RSLOGix5000 platform with processors Compactlogix 1769- L16ER, 1769-L353, 1768-L43, and the L232EM All communication setups were done using RSLinx classic. Panel view HMI’s were created using Factory talk manager, and developed in Factory talk view studio. I also had to do program conversions from SCL/500 to RSLOGIX 5000. Other programs used were direct soft and Proface ladder logics.

Barry Callebaut, Inc. Manufacturing Eddy Stone, PA

(03/10 – 01/12) 2 years Lead Controls/Maintenance Engineer

I perform service to all equipment on the facility including software application support sustained in the plant. Services performed were scheduled Preventive maintenances, commisioning of new equipment, repair, refurbish or decommissioning of old equipment. Heavy Allen Bradley PLC environment, including SCL 500 and compact logic PLC programming, description updates, changeovers, and problem solving from PLC and support applications such as Wonderware Intouch. PLC’S used were Allen Bradley SLC 500 / RSLogix 5000 platform, including RSLinx driver communication connectivity simatics Siemens used were PCS7 platform. This is a huge facility in the chocolate cocoa industry that ran 7 days a week, 24 hours a day. Equipment I worked on daily were silos, shakers, vibrators, magnets, X-Rays, metal detectors, truck scales, RTO’S, and MES Industrial robots.

Glaxo Smith Kline Pharmaceutical Collegeville Site Collegeville, PA

(4/06 – 02/10) 3 years Controls and Maintenance Engineer

Provided start-up assistance to users, including qualifying (fine tuning) performance and accuracy of instruments, troubleshooting, and System Validations.

Job duties were to install, troubleshoot, and maintain MES equipment for pharmaceutical lab automation industry. Performed Preventive Maintenance, calibrations, and Performance Verifications in GMP Environment on critical and non critical Instruments under SOP. Replacing liquid flow tubing, valves, syringes, stepper and servo motors, Electronic board modules, Siemens PLC’S, Allen Bradley’s PLC Diagnostic and Programming. Types of Systems trained and worked on were Beckman Coulters, AB SCIEX 150, 4000, 5000 Mass Spectrometry, Teledyne Comb flash RF Fraction collectors, Genevac HT2, EZ2 Plus, Agilent HPLC 1100 and 1200, Gilsons, Leaps, Genesis Liquid Handling Robotics Systems, etc. How to order new parts from Parts and Vendors and to install them and perform operational test to insure parts are correctly functional and reliable in a GMP environment.

I interacted with endusers and IT technical support teams how to use software capabilities with their instrument cconnectivity to insure comfort and confidence while operating the instrument through SOP. I traveled to customer sites domestic, and internationally to setup and commission instrument, qualify the instrument, and perform scheduled method runs and Validate software procedures of specification qualifying robotic system for site acceptance (FAT) Factory Acceptance Testing.

Performed online, phone, and desktop technical support to customers resolving any problem with their equipment quickly as possible without any periods of unnecessary downtime for customers. Established good interaction with customers and company.

Colibri Medical Robotics and Automation Wilmington, DE

(7/01 – 2/06) 5 years Robotics Engineer Automation / Field Service Manager

Job duties were to integrate, install, qualify, demo robotic instrument validations, and teach customers how to use the software capabilities to run production floor wonderware, MES, SAP applications and edit them. I also maintained products under annual service contracts for the customers in the Drug Discovery, Hospital Clinical, Universities, and Robotic lab automation industry. Some of these customers were Eli Lilly, Bayer, Merck, Astra Zeneca, Glaxo Smith Kline, and DuPont.

As the service manager, trained new service technicians to install, setup, and test robotic systems for capabilities and PLC diagnostics and editing. How to perform Preventive Maintenance such calibrations, replacing of liquid flow tubing, valves, servo and stepper motors, and syringes on all supported Instruments manufactured by the manufacture following GMP guideline. Ordered new parts and installed to install to perform operation, and GMP testing to insure parts are correctly functional and reliable.

Traveled up to 90% as a Field service Engineer to customer sites domestic and international to setup instruments and qualify instruments for acceptance. Performed online and phone technical support for customers to help the customer resolve any problems quickly as possible without any period of downtime

Zymark Corporation Research and Development Wilmington, DE

(5//95 – 7/01) 6 years Technical Engineer / Safety Project Coordinator Manager

Worked for Engineering in the research and development of custom designed robotic systems. Performed all electrical and electronics testing of PCBs and components as quality control verification.

Implemented the electronics technology with software technology in robotic application software that resulted in Automated Liquid Handling capabilities. This technology placed Zymark into a higher level of marketing. Zymark became more competitive in the Drug Discovery market, as well as liquid handling solutions.

Managed all safety procedures on site. Since 1998, I conducted safety training for all 63 employees for Zymark in Delaware. Established the bylaws and implemented into the company policies according to OSHA company standards and the Dept. of Labor Laws. Each month a safety meeting was conducted.

DuPont Company Experimental Station Wilmington, DE

(11/89 – 3/95) 6 years Lab Technician / Supervisor

Worked in quality control inspecting Electronic printed circuit boards specially designed by DuPont Company Research and Development Engineering facility. The Electronic circuit boards were used to control and operate military government equipment.

Supervised the development stages of the first prototype custom design robotic valu-system lamination and imaging system developed for DuPont Company used by the military government. DuPont had a contract to build 11 units for the government in a period of 6 years; I remained on the project until it was completed in 1992 as the technical supervisor.

In 1993, I was selected to serve as the coordinator of the DuPont safety committee, and in 1994 I received a letter for perfect attendance.

EDUCATION:

BS Comp Science, 2000: Wesley College, Delaware. Minor in System Engineering

Associate Degree in Electronics Technologies, 1989 Lenoir College, NC

Computer Skills:

MSCE certified.

Robotic Lab Automation software

Advance training in electronic troubleshooting to bare component level.

Software worked on DOS, Basic, COBOL, C, C++, Visual Basics, Novell, Unix, and Microsoft NT, 2000, XP Pro, Window 7 and Microsoft Office 2013.

Control panel design using Cad 14, Visual Basics, and Solid works Plus, HTML, SQL,



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