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Engineer Quality

Location:
Dubai, Emirate of Dubai, United Arab Emirates
Salary:
10000
Posted:
March 18, 2020

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Resume:

K.PRABAKARAN

E-Mail:- adccso@r.postjobfree.com Mobile: - +971********* Dubai - 37448.

PROFILE SUMMARY

Twelve plus years' experience in Quality Management, Material Management, and Production Planning & Control. Demonstrated excellence in communication skills with various levels of management, state and federal regulators, stakeholders and suppliers.

QHSE Internal Auditor

Quality Assurance and Quality Control

Lean manufacturing principles

Planning and organizing of operation (Production, Quality, Safety and Material Management)

Preparing Work Instruction, SOP, PQR, WPS & WQT for ASME IX & ISO Standards

Training and coaching

MS-Office (Word, Excel & PowerPoint)

EXPERIENCE

Drafted and implemented an action plan to assist company with achieving ISO 9001, ISO 14001, ISO 45001 certification.

Developed improved training methods to align with ISO 9001, ISO 14001, ISO 45001 standards for quality, environment, occupational health & safety and procedures.

Monitoring QHSE system and Complains with preset standard, and maintaining requisite documents to ensure complete in process capabilities.

Prepare and submit monthly /Quarterly /Yearly QHSE reports on all aspects to the Operations.

Scheduled and conducted internal QHSE audits as an Internal Auditor.

Conducted inspections with quality control team members.

Supported the quality team in implementing corrective actions to increase quality.

Contributed to root cause evaluation to mitigate risk and foster continuous improvement.

Performed product inspections and reported results detailing errors, failures and non-conformance.

Facilitated improvement protocols to decrease error rate and mitigate non-conformance.

Collaborated with quality team members and leaders to monitor conformance to quality standards.

Developed and implemented best practices, quality assurance standards and project management procedures.

Supported contract negotiation by analyzing material quality and its expenses.

Prepare and file detailed records on procurement activity, quantity, and vendors.

Maintains optimum inventory levels to ensure on-time deliveries to meet customer requirements.

Built lasting rapport with clients and vendors to foster satisfaction and loyalty.

Developing and implementing safety programs and preventing unsafe working conditions.

Make sure legal safety requirements are respected as per local law.

Investigating accidents, occupational diseases and reduced by awareness and near miss process.

Assessed operations and made key suggestions to implement more cost-effective processes and lean manufacturing principles.

Planning, assigning, and directing the Production process.

Improve the efficiency of production operations by conducted process mapping and time/capability studies to improve throughput and Eliminate bottlenecks.

Applying continuous improvement and lean manufacturing principles to all areas of operation Material Management, Production, Quality and Safety (5S, Kaizen, TBWS).

Result oriented record of streamlining the Work instruction, SOP for enhanced operation effectiveness.

Oversees and ensures proper production control planning and scheduling programs to meet sales forecasts.

Prepare PQR, WPS & WQT for ASME IX Certification and conduct 3rd party audit.

Reduced unwanted overtime, unplanned leave, and employee’s consumable things.

Prepared reports detailing data analysis as well as prospective solutions, benefits, and costs.

Participated in annual reviews to assess employee performance.

Applied comprehensive set of industrial engineering techniques including statistics and simulation to solve highly complex business analysis.

A.Manufacturer department as a Junior Manager in VPI project (June 2014 to July 2015)

Responsible for CGTI (Cummins Generator Technologies) Product change management control process for VPI Fortuna project.

Co-ordination with Global and Domestic Engineering PLM team for the implementation of manufacturing changes.

Support new product development activities and ensuring the manufacturing BOM accuracy (Verification of E-BOM, compare the same with M-BOM as required).

Ensuring and prepare the availability of SOP for VPC/VPI Process.

Enhance quality visible for impact on DFMA.

Supporting the PQC Initiatives for the product improvement.

Raised PR for new product operation and testing equipment.

Prepared plant Layout for new arrangement of production line.

Prepare gap analysis for existing and new product.

Preparation of HSE to avoid last moment surprise of the work.

B.Operation of (Production & Testing) June 2010 - May 2014

Improving the testing methods for good and efficient outcome (70 to 90) % by (Reduced reworks, Individual performance, Skill matrix)

Recognized for highly Global & Domestic customer satisfaction by giving perfect solution and taking necessary Corrective/Preventive measures against various defects.

Planning, assigning, and directing the production work

Managing and improving production processes to enhance product quality and maximize efficiency.

Identifying problems and bottlenecks in the production processes

Increased the RFT and reduced the rejection by working as per process.

Implementation and maintaining of SQDCM deliverable for assigned TBWS team.

C.Production Department (Trainee) Feb 2008 - May 2010

Assemble the generator installations with the help of Standard Operating procedures.

Manufacturing proto fitment with respect to Engineering drawing, and ensuring that new process is adhered to product quality.

PROJECTS HANDLED

Worked in VPI project at manufacturing function till Alpha phase

Implementation of manufacturing tools for Testing output as per Customer requirement

Testing Productivity improvement 5 to 8 unit per day per shift per Test bed

Diesel consumption in testing by reduced testing cycle time Cost reduction

CBCP II implementation done in testing procedure as per Global standard & Quality

Aruneshwar Automation (P) Ltd – Chennai, Tamil Nadu, India

Service Engineer May 2007 to Jan 2008

Experience in Automatic controller & Indicator assembly.

Installation and serving as per Company AMC.

EDUCATION

05/2013 MBA – Production

Madurai Kamaraj University – Madurai

05/2007 Master of Science – Electronics & Instrumentation

Sastra University – Kumbakonam

05/2005 Bachelor of Science – Instrumentation

Addaikalamatha Collage, Bharadhidhasan University – Thanjavur

PERSONAL DETAILS:-

Nationality : Indian

Gender & Marital Status : Male & Married

Date of Birth : 15-06-1984

Alternative Mobile No. : +971*********

Language proficiency : English, Hindi & Tamil

Passport No. &Expiry Date: M9546052 & 15-05-2025

Permanent Address: 136, Sengunthar St., Mudhanai-607804, Vridhachalam (TK), Cuddalore (DT), Tamil Nadu (State)

MYSELF: - The above mentioned information is correct up to my knowledge and I bear the responsibility for the correctness of the above mentioned particulars.

Place: Dubai Yours Sincerely,

K Prabakaran

QA/QC ENGINEER

SKILL

PRECISION INDUSTRIES (QA/QC Engineer) – (July 2015 to Present)

Cummins India Ltd (Junior Manager) – (Feb 2008 to July 2015)



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