MS Office, Matlab, Xilinx, SAP in PP module-Key user, Auto CAD (Product and Process Flow)
PLM : Agile, Windchill
8+ years of experience in Industrial Engineering, People management & Service units.
Currently associated with Eaton Power Quality Private Limited – Pondicherry as a Senior Industrial Engineer.
Significant experience in new product development, Line Balancing, Capacity Calculation, Capex Execution, Lean set ups, Time & Motion Studies and Ergonomics
Skilled in managing production operations involving resource planning, in-process inspection, team building, development and co-ordination with internal departments.
Expertise in implementing cost saving measures to achieve substantial reduction in terms of man days, production cost, raw materials and energy consumption.
Excellent communicator with strong negotiation skills having leadership qualities & analytical power.
As a Industrial Engineer my responsibilities are to understand the new project, Time Study, Balancing the line, Operator Balance chart, relate Time study and Customer Demand, Execution of ergonomically safe motions, run a trial, First Operator Training, First Article Inspection, analyzing Process Capability Index, preparation of Mechanical Acceptance Report, to run a Pilot, to prepare the CAR report and recommending for mass production involving Standardized documents such as SOP, PPAP, FMEA & Control Plans.
Strong background in Process and Quality Engineering, Continuous process improvement, Cycle time reduction, Line balancing, Manpower handling, quality tools, New 7QC tools, analysing techniques, error proof detection, poka yoke, and Product Developments.
Excellent communication & interpersonal skills with strong analytical ability, problem solving and organizational abilities.
BYD ELECTRONICS INDIA PRIVATE LIMITED
Develop and evaluate new technology by cooperating with Housing factory in BYD China.
Validate new material and equipment.
Review production schedules, engineering specifications, orders and related information to obtain knowledge of manufacturing methods and procedures.
Identifying problems, creating choices and providing alternatives courses of actions.
Make sure the effective work specification and organize team to solve the abnormity of process for improving the yield rate.
Implement methods and procedures for disposition of discrepant material and defective or damaged parts, assess cost and responsibility.
Estimate production cost and effect of product changes for management review, action, and control.
Train and Improve the technology skill and knowledge of employee.
Arrange the production plan. Ensure the capacity achievement rate is more than 98%
Improve the efficiency and capacity of the equipment
Improve the yield rate of process; ensure the yield rate is more than the target defined.
Maintain the operation and production safety of the workshop, achieve the Zero accident.
Apply statistical methods and perform mathematical calculations to determine the production standards.
Communicate with management and user personnel to develop the production standards.
Aware of operations sequence, material flow, functional statements and project information to determine the worker functions and responsibilities.
Prepare the Failure Mode Effect Analysis (FMEA), control plan for the Process
Prepare the Flowchart and Layout for the Process
Prepare the working Instruction document like as SOP, POP, and SIP
Evaluate and Prepare the Standard Machine parameter
Increase the Yield rate by reducing the scrap in the Production line
Prepare the Manpower Calculations for the production process
Prepare the CAR for the Customer compliant by using 7QC Tools, poka yoke method & other Lean Tools
FLEXTRONICS TECHNOLOGIES INDIA PRIVATE LIMITED
Preparation of site process documents for SMT & THT board assemblies involves SPI & MPI.
Preparation of Quality reports like Yield and OEE for the site.
Using of portals like – Stop ship portal, BIO tool, Productivity tool
Preparation of Quality Alerts & Deviation for the specific process where it needed
Implementing all the documents in Agile system (PLM) and make to reflect it in the Electronic work instruction.
BOM analysis, Comparison, Verification of BOM against an ECO changes
Quoting process for the new product at initial stage with the knowledge of Industrial Engineering studies
INVENTEC MANUFACTURING INDIA PRIVATE LIMITED
Setting up of line layouts for the new 7 projects & successfully met the customer expectation for a project Initiation.
Prepared the Process flow & Area allocation for the Final Assembly, Testing & Packing lines. Prepared the overall Production & Non production Area layout for current as well as Future scope of three preceding years
Operator Time and Motion study involvement & Improved the CT of the line
Prepared MVA & Over all Quotation for Customers
FA Budget processing for the factor VA & NVA Projects & got approval from the head of the Inventec group
Factory over all installation in India involves (Canteen Arrangements, Factory layout preparation, Area allocation, Shop floor Design, Material Flow, HC Calculation, Warehouse set up Additionally Rework layouts for Xiaomi - Banglore)
EATON POWER QUALITY PRIVATE LIMITED
New lean line set up for Aurora 600 VA / 1000 VA UPS Manufacturing which involves Single piece flow, Water spider concept of material kitting, Two bin Rack System of material feeding, Luvores tray for Child component assembly, Arrangement of storage racks based on the Customer demand Vs Internal planning.
New lean line set up for MCB / RCD Automated lines which involves 80 % of complete automatic set ups. Works there for standard work balance chart to compensate the automated machines with manual operation.
Standardizing the documents (FMEA & Standard work, Process capacity table, Standard work balance chart, Operator Balance chart & Time observation Sheet) and worked for Operational Excellence assessment from the Mother plant.
Handled as a Ergonomics Champion for the Pondicherry plant and Erected 2 0.25 T Cranes with two different fixing aspects based on the operator Ergonomics factor
As a Ergonomics Champion Handled the NOISH Standard for the overall plant.
PROJECTS & ACHIEVEMENTS:
Project Title : Joint Source Channel Coding
Description : Generate an Image Signal, Modulate it, Transmit to various channels, De-Modulate it, Receive the signal
1. Presented the paper in IEEE Conference
2. Got Rewards from the College Management for the Best project study
Best Performance Award Winning
8 Process & Quality Improvements, 2 Productivity Improvements,
3 Poka yoke & Achieve a remarkable cost reduction of about 1,01,15,840 INR / Year
1. Got cash reward of 10,000 INR from the management in the view of appreciation.
Time & Motion Study:
1. The first person to find out a way for CT Study in offline & Done the best for servers and matched with the customer demand
1. Got Appreciation from the Site Manager for this implementation of offline process
1. New Factory Set up layout.
2. Worked in MVA Calculation in operation part for customer like Smart phone, Tablet, Servers, Desktop & Power bank Assembly
1. Will be monitored the effectiveness of area utilization during production
Eaton Power Quality Private Limited
1. Set up a new line for 600 VA UPS Manufacturing with all lean concepts
2. Done 3 Re-Layout activities to eliminate the lean wastages
3. Got 3 Awards from CII comprises of Poka-Yoke & KAIZEN Competitions
1. Got rewards from Senior Manager & Also from GM-Operations & GM-HR for the Key focused Jobs
I hereby declare that the information furnished above is true to the best of my knowledge.
Date: yours truly
Contact No : +**-**-**-**-**-**
No-50, Courtallam Road
Tirunelveli – 627 006
No.10, Bharathiyar Nagar,
Date of Birth : 08-04-1989
Father’s Name: S.Ananthanarayanan
Sex : Male
Marital Status: Married
Nationality : Indian
Known : English, Tamil
(read, write and speak)
Looking for a challenging environment to set up, balance & operate the line based on the IE concepts and apply all the learned technique to minimize the lean wastages
Branch : Electronics and Communication
Institution : National College of Engineering,
Year : 2006-2010
Aggregate : 81% (First Class With Distinction)
1. Company Name : BYD Electronics India Pvt Limited (Electronics Industry)
Designation : Industrial Engineer
From : 23-Aug-2010 to 27-Sep-2013
2. Company Name : Flextronics Technologies Limited (Service Industry)
Designation : Process Engineer
From : 1-Oct-2013 to 29-Dec-2014
3. Company Name : Inventec Manufacturing India Pvt Limited (EMS Industry)
Designation : Industrial Engineer
From : 16-Jul-2015 to 9-Jul-2016
4. Company Name : Eaton Power Quality Private limited
Designation : Senior - Industrial Engineer
From : 20-Jul-2016 to Till Date