ABILASH M

adcazo@r.postjobfree.com

SENIOR DESIGN ENGINEER +91-948*******

Process Planning/Manufacturing Bill of Materials& Product Bill of Process/Process Control

A result-oriented professional with excellence in delivering desired output with right quality

Timeline

Mahindra Satyam Group (SATVEN)

2013-2015

BE

Mechanical Engineering

2008–2009

October 2015–

December 2019

ME

Engineering Design

2009-2013

12th

Profile Summary

M.E (Engineering Design) with over 4 years of experience in Dimensional Control Engineering.

Hands on Experience in process planning, Manufacturing Bill of Material and Product Bill of Process

Experienced in BIW Fixture Design concept modeling, Absolute Measurement Data development for Automotive Parts and BIW Inspection

Skills in Quality Product Deliverables, Operational efficiencies, Optimized Resource handling

Gained knowledge of working on:

oQC Tools Application-Scatter diagram, Pareto diagram, Fishbone Diagram, Why-Why Analysis

oSix Sigma Green Belt Certified-DMAIC Approach

oEngineering Analysis of sensitivity through Hyper Mesh for BIW parts

oHands on Training in Plant and its Production methods

Proficiency in performing job list preparation & thorough internal inspection of Deliverables and preparing Quality/Delivery Health Reports for management perusal/Future action and Task management among team

Excellence in the methodology of improving Productivity, Quality, Efficiency, Delivery, Cost and Morale &Safety

Efficient organizer, motivator, team player and a decisive leader with the skills to motivate teams to excel &win

Academic Details

ME (Engineering Design) from AMRITA UNIVERSITY, Coimbatore, Tamil Nadu with 7.5/10 in2015

BE (Mechanical Engineering)from Sri Eshwar college of Engineering, Coimbatore, Tamil Nadu with 8.0/10 in2013

12th from SRKBVM Higher Secondary School, Kanyakumari with 83% in2009

10th from SRKBVM Higher Secondary School, Kanyakumari with 82% in2007

Notable Accomplishments across the Career

Improved Fixture Reusability Concepts to reduce production cost

Recognized for on time Delivery with 100% FTT.

Appreciated for six sigma Implementation in critical projects and resulted with Customer Delight by Zero Defect and no delay Delivery.

Published journal on IOP Conference Series: Materials Science and Engineering on the topic - The effect of welding direction in CO2 LASER - MIG hybrid welding of mild steel plates.

Core Competencies

Organizational Experience

Oct'15-Til Date: Mahindra Satyam Group (SATVEN) as Design Engineer- FORD (Dimensional Control Engineer)

Key Result Areas:

Defining Process Control Parameters for Automotive Parts and BIW Welding

Six Sigma Green Belt Certified & Proficient in DMAIC Approach Solving Methodology

Proficient in Development of Absolute Measurement System and Analysis used for Flexible Inspection

Excellence in Developing Locating Strategy with 3-2-1 Alignment for Complete BIW Parts/Assembly applied in In- house/Out sourced Part Checking Fixture, Assembly Geo Fixture and Assembly Checking Fixture

Designing Process Plan and Part Loading sequence for BIW Weld Operation and Inspection

Proficient in conducting Weld point and Part sensitivity study for Fixture Design Concept

Defining Margin, Flush & Seal Gap measurements and tolerances.

Excellence in Fixture Reusability Concepts

Well versed in Complete BIW mating Concepts

Project Details

SATVEN Debuted to FORD – GME (Global Manufacturing Engineering)

Design of Fixture Locating Concepts/BIW Assembly Process Planning/Design of BIW Measurement strategy for process control/Analysis of Fixture Reusability

Client: Ford C519/C2B2 (Europe Region) Duration: 2.4+ Years

Tool: Team center, CATIA V5, FIDES

Design of Fixture Locating Concepts/BIW Assembly Process Planning/Design of BIW Measurement strategy for process control/Analysis of Fixture Reusability

Client: Ford U725/P703 (Asia-Pacific Region) Duration: 1.6+ Years

Tool: Team center, Vismockup, CATIA V5, FIDES

Software Proficiency

CATIAV5

TeamCenter,Vismockup

FIDES

AutoCAD(2D &3D)

PRO E 5.0 (Creo)

Ansys Workbench &APDL

Hyper Mesh

Trainings

Car Parts Assembly sequence, Production methods and Facilities, Bottle Necks and Reverse Engineering at FORD CVAEP Plant

In-Line Inspection,Flexible Inspection, Measurement Techniques, Defect Analysis at FORD CVAEP plant.

Hands on Experience Part Loading/unloading Sealer application in production line

Global Generic standards on Locators and measuring points

Global Virtual Manufacturing processes and Dimensional Variation Analysis

Academic Projects

Laser Hybrid welding on carbon steel plates and tubes

Hybrid laser-arc welding is a new advanced technology which can produce better weld and in India this system was only employed only in ARCI-Hyderabad

Optimization of Welding parameters in plasma arc welding using “SS316”material

Determination of Optimum welding conditions for joints of “SS316” material using Plasma arc welding

Publications

Published journal on IOP Conference Series: Materials Science and Engineering on the topic - The effect of welding direction in CO2 LASER - MIG hybrid welding of mild steel plates and can it be access from the below provided link

http://iopscience.iop.org/article/10.1088/1757-899X/149/1/012031/meta

Reference

Mr.D.Senthil Kumar, Professor, Department of Mechanical Engineering, Amrita school of Engineering, Coimbatore. Contact No: +91-904*******

Passport Details

Passport No. : M0781033 Place of Issue : Madurai Date of Issue : 06/08/2014 Date of Expiry : 05/08/2024

I hereby declare that the above given information and details are true and correct to the best of my knowledge and belief.

Place: Thiruvattar

ABILASH M

Personal Details

Date of Birth

: 24th April 1992

Languages Known : Tamil, English, Malayalam, Hindi

Address : 9-78, Panthavilagam, Moovattumugam (Po), Thiruvattur -629177.

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