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QA/QC Manager

Jeddah, Makkah Region, Saudi Arabia
SAR 26000/month
March 14, 2020

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Mohamad Rehan Shakil Ahmed





I am a graduate in Mechanical Engineering with additional qualification in Senior Certified Welding Inspector from American Welding Society, ASNT level-II in RT, UT, MT & PT and certification in ISO 9001: 2015 as lead auditor and internal auditor. Having more than 18 years of experience in QA/QC department Inspection in welding, pipeline/piping in construction, engineering, supervision, testing, coordination, painting/coating, project management in EPC projects of petrochemicals refinery/oil & gas industries. Possess strong knowledge and interpreting international design codes and material standards like ASME 31.3, 31.4, 31.8, API 1104, ASME Section VIII Div.1, ASME Section II, ASME Section IX and ASME Section V and API, ASTM standards for ensuring the product compliance. EDUCATION AND


Certificate for ISO 9001: 2015, Quality Management System (Lead Auditor Training Course). Diploma in Environmental Management.

ISO 14000 & ISO 14001.Indian Institute of Management & Technology. From May 2001 to Nov 2001 Senior Certified Welding Inspector AWS-SCWI

Certified course in CNC-Group Machine Programming and Operation from Govt. Tool Room & Training. From 02-05-1994 to 28-06-1994

Proficient in Application of Auto cad Release 12. From July 1999 to Sept 1999 Proficient in Application of Finite Element Analysis from IIS Bangalore. From August – Dec 1995 EXPERIENCE

Arkad Engineering & Construction Co. Al Khober (KSA) 28th June 14 Sub-Contractor of (SAUDI ARAMCO)

BI-10-00024: Pipelines Daylighting Phase III. (QA/QC MANAGER)

Onshore Maintain Potential Project (NA-02). (QA/QC MANAGER)

BI-10-01904: Fadhili Downstream P/L Project. (QC MANAGER) Bachelor of Mechanical Engineering

Bangalore, Bangalore University, India from 1989 to 1994. Certified Welding Inspector, AWS-CWI

Member of American Welding Society.

Certified in ASNT level – II in Penetrant Testing, Magnetic Particle Testing. Radiographic Testing. Ultrasonic Testing.

BI-10-01506: Khurais Al Crude/Majaliz-Abu (QC MANAGER)

BI-10-01810: Master Gas System Phase II (Package-2). (QA MANAGER)

BI-10-01810: Master Gas System Phase II (Package-3). (QC MANAGER) QC MANAGER

Manage and oversee project quality to ensure compliance to codes, standards, regulations, equipment specific specifications, and QMS requirements. And accordingly, implement the QA/QC management system at site.

Review the project specific Quality System to ensure that the system is suitable, adequate and effective. Preparation of organization chart(s) clearly showing assignments of personnel including all planned quality personnel for the project in accordance with Attachment VI of this schedule “Q”. Manage issues related to submittals of deliverables as per Schedule “Q” for the approvals from Saudi Aramco Inspection department.

Managing the development and implementation of the QMS for planning, fabrication, inspection, documentation, and operations activities including: Planning duties within the QA/QC staff and related work schedules. Coordinate with quality inspections with all the site sub-contractors and vendors coordinate all nondestructive testing on site. Verify that the quality related site activities are in accordance with the applicable codes and standards. Identifying and developing QA/QC personnel certification requirements and continuing education/training needs.

Coordinate with the customer’s representative on all quality matters. Distribute relevant QA/QC documentation to site subcontractors.

Providing leadership, mentorship, and direction of all QA/QC personnel. Managing inspection, NDE, and testing plans for new construction, repair work, and alterations. Identify and develop solutions to correct inspection function deficiencies. Participate in the site internal and external site audits. Ensure all quality control documentation is compiled and competed for as-built hand over through the QC turnover engineer.

Control all nonconformance reports and undertake remedial action. Compete site quality control instructions and action remedial responses. Review the customer’s specification and undertake relevant training to the site QC inspector. Monitor the implementation of the approved site QC Plan. Complete and coordinate the approval of the sites QC technical submittals to the customer. Coordinate with the site construction manager on all quality issues Coordinate and chair the QA/QC site weekly meetings with the projects subcontractors QC personnel. Assure all technical documents relative to site quality control are current status. SUEDROHRBAU S.A LTD, Dammam, Kingdom Of Saudi Arabia 2003 – May 2014 Sub-Contractor of (SAUDI ARAMCO)

Worked under Saudi Aramco company for the below mentioned project, which involve cross-country pipeline, process piping, NGL and gas transmission and distribution piping.

Haradh Gas Gathering Manifold Plant Project

Hawiyah Kuff Natural Gas Liquid (NGL) Project..

Qatif GOSP-1 and GOSP-2 Gas Downstream Pipelines

Haradh / Hawiyah Al Crude Increment 3 Gas Pipelines.

Tie in 20 Haradh F/L and T/L 1,2,&3.

Chevron Phillips/Saudi Aramco Oil Company (Juaymah Expansion Gas Project) Sales gas, Propane. Supply to Jubail Chevron Client Worley Parsons. Khurais Seawater Injection and Distribution Header (500Kms Internal CoatedPipeline).

East-West Cross Country pipeline from Shaiyan to Yanbo(Shyan 1 Phase 11Expansion).

RTDB/DR-2 Refined product pipeline from Dahrain Bulk plant to North Riyadh Tankfarm. QA/QC Supervisor (Mechanical/Welding) SAP # 700-***-**** 2009-May 2014 Effective Implementation of Project Quality System at sites, through the Project Quality Plan. Planned and Controlled distribution of controlled and un-controlled. Project Quality Documentation. Report the results of the Internal Audits, Corrective and Preventive Actions and carry out analysis of Effectiveness of the Project Quality Management system to QA/QC Manager. Development of Quality Procedure & systems,

Monitors and Maintains Calibration activities of various measuring and monitoring devices together with Implementation of the Quality management system,

Conducting QMS meetings as per schedule. Initiate follow-up audit activities in order to verify and record the implementation and effectiveness of corrective and preventive action taken. Rejection analysis & control. Identifying the product as per the QMS by hard stamp as well as paint marking

Preparation of ITPs, Method Statement, and QA Procedures. Updating of Weekly report, Quality documents, Calibration of Inspection, Measuring and Test equipment’s, Welder’s certification updating Conduction of Tool box meeting, Preparation of Hydrostatic Test packages. Implement of Quality System according to Schedule "Q" and ISO 9001. Organizing Quality plans. Fellow up construction Phase Quality control activities, Pre-Commissioning Phase Activities. Material Identification and Traceability. Fellow up control of Non-Conformance, disposition of Non- Conformance materials.

Preparation of Quality Management reports, Maintenance of Construction Inspection and Test records and fellow up Punch Listing items

Coordition and selection of NDT and interpretation personnel's, familiar with Radiographic examination, film interpretation technician.

Conducting Quality System Auditing.

master list.

Prepare quality procedures and work instruction as per Quality Manual System, Oriented in taking responsibilities for quality control including ISO 9000:2000 co-ordination and have ability to deal with customer and suppliers on quality and inspection related issue, such as approval of inspection procedure, quality plans and manuals.

To provide technical guidance for preparation of Welding Procedure Specification (WPS) for the project specificrequirements.

Saudi Aramco Approved as Welding/Mechanical Inspector 2003- 2009 Certified Welding Inspector (AWS-CWI)

Develops and revises QC procedures to reflect planned work Drafts site specific Quality Assurance and Quality Control plan framework Maintains documentation of all reports and discrepancies required by the Field Quality Control Manual, Equipment Integrity Guide, ISO Maintenance Procedures Manual and Client QMS procedures Coordinates radiographic inspection of field welding, insuring safety of surrounding personnel Prevents deficiencies through pre-construction quality control inspections Detects deficiencies and addresses known deficiencies in a timely and efficient manner Verifies compliance according to all applicable regulations Inspects Contractor purchased materials and equipment arriving at the Site to ensure conformance to the requirements of the Contract

ATLAS MECHANICAL CONTR Co. Manama, Kingdom Of Bahrain 1999 - 2002 QA/QC Engineer

Working a s a Quality Assurance / Quality Control Engineer and Management Representative for the Quality Management System of ISO- 9000 Series.

Involved in structuring a n d formatting o f the Quality S y s t e m documentation. Control of QS Documentation, External origin documents.

Investigation and Monitoring of the effectiveness of the corrective action. Welding Controls such as Procedures (WPS).Interpreting of structural and piping drawing. Well versed in welding layouts. Edges preparation and good understanding of work with AWS D 1.1 codes Control of welding electrodes as per AWS 5.1, 5.5 for low hydrogen electrode to control from humidity. Preparation of Welding Procedures Specification (WPS) (PQR) with reference to AWS D 1.1, ASME

Section ix, API 1104.

Regular monitoring the qualification of welders for specified position such as 1G,2G, 5G, 6G position for plate and pipes groove joints with 1F,2F,3F &4F fillet weld in plates. Successfully completed the Fabrication and Installation of the 650 TE / HR Double Lever Grabbing Crane, Hopper for Rolls Royce, at Alba Marine Bahrain.

Involved as a Project Engineer for the GRE Pipe Line for Oily Water Separator at BAHRAIN PETROLIUM CO.

Involve in a Fencing of Desalination plant of 4.5 Kilometer length with Ministry of Water and Power, Bahrain

Involved in calibration of Equipment’s and Load Testing of Heavy Equipment’s, i.e. Hoist, Sliding Cranes etc...

Hydro testing of Pipes & Commissioning of Pipe lines. Calibration of measuring equipment’s, related to fabrication, welding and Lifting Equipment’s, Holding ovens, control gauges etc.

AL MUHADIB METAL INDURIES Riyadh, Kingdom Of Saudi Arabia 1997 - 1999 QA/QC Engineer

Implementation of improved Quality Technique.

To organize a Quality plan with a team of inspectors to check the conformance of the product during machiningsection.

Organization of procedure and lead a team of inspectors to assign the inspection and testing of raw- materials and finished goods during the process of, receiving in process, Final Inspection. Able to define and document the Quality Policy and objective for the commitment of standards. To review Quality system is adopted to satisfy the requirement of the international standards at appropriate interval. And to maintain the records of such review. To audit the effective implementation of the document approval, issue, change, modification etc. To establish and maintain procedure to ensure that product does not conform to specified requirement is prevented from inadvertent use or installation. Control will be provided for identification, documentation, evaluation, segregation (when practical).

To carry out a comprehensive system of planned and documented internal quality audits to verify whether quality activities comply with planned arrangements and to determine the effectiveness of the quality system.

Mohamad Rehan Shakil Ahmed

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