RAJU KUMAR

Bokaro, Jharkhand

DOB : **th February 1988

M(O) : 880*******

Mail : adc7uw@r.postjobfree.com

PROFILE SUMMARY:

Maintenance manager strives for excellence – Vast experience in repair and maintenance of equipment/machinery and designing special purpose machines.

Offering:

10 years in managing and effectively completing entire maintenance activities of the plant.

Determined to produce optimum efficiency; keeps up with policies and goals of organization.

Analyzes information, solves problems and works with minimum supervision.

WORK EXPERIENCE:

Mitsui Prime Advance Composite of India pvt ltd. (Japanese MNC of PP pallets and rubber pallets manufacturer)

Manager Engineering (June 2018- June 2019)

Designing discussing and finalizing the design of machine and SPM and coordinating with Purchase and contractor to get it done within time frame and commission on site.

Coordinating with Japan project team for finalizing the machine specifications and capacity for new project.

Seeking scope for improvements within plant, researching on right solution and customizing

Eliminating NVA’s in process by doing value stream mapping, value engineering, time and motion study and improving productivity by reducing idle time.

Designing the material handling of bulk material like PP pallets and automization of packing.

Finding the hazard and risk involved in the new process and eliminate in the start itself.

Improving work environment by focusing 5S and safety and finding more near misses and improving work zone air condition by HVAC system.

Planning designing and implementing of Sprinkler system in plant warehouse and offices and improving visual display for awareness in the shop floor. Acquiring work permit budgeting, leading the team and aligning according to goal with keeping all safety measures and time bound project completion within budget

Tube Investments of India, Noida (A part of Murugappa Group)

Manager Maintenance and Projects (2014-2018)

Ensuring safety of people and machinery.

Making maintenance budget for the financial year. Listing and planning of spares according to preventive schedule and readiness for emergency breakdown.

Planning projects and project schedule for the year and updating the progress with related departments and high management and raising CAPEX accordingly.

Purchase of project equipments erection and commissioning of project with budgeted expenses and timeline.

Incorporating the learning and pillars of TPM in maintenance management.

Finding scope of reducing maintenance repair cost and loss of opportunities due to downtime.

Responding to any emergency quickly and run the restoring or repair system immediately.

Circulating the reports with inter departments and higher management.

Action to improve KPI’s like MTBF MTTR Plant Uptime OEE.

Actions to reducing consumptions of natural resources like energy, water and electricity.

Zero tolerance on contamination of land or water by waste management.

Dy Manager Operational Excellence (2013-14)

Analyzing the scope of work and parties involved to create Zone and allocating zone leader.

Motivating and helping Zone leader and members to form checklists for monitoring for that particular zone

Providing all the facilities required to ensure proper functioning of the zone.

Conducting the daily meeting of each zone and understanding the problems and their causes with the team during and after the zone meeting.

Giving engineering solutions to the problems rose in discussion and making CFT and SGA team to act on the projects.

Dy Manager Maintenance (2009-2013)

Maintaining AMC’s and any third party maintenance of machines required.

Inspection and calibration of mechanical and electrical items by competent third party according to recommended acts and laws.

Monitoring and controlling the KPI’s like MTBF, MTTR, OEE, Plant uptime, energy cost, fuel costs, water consumption and reporting to department head.

Planning of Preventive maintenance schedule and assuring its adherence and reporting to department head.

Managing a team of multi-disciplined maintenance technicians. Planning, directing and controlling the efforts of the Maintenance Team. Maintaining spares of key equipments.

Managing the direct employed and contractual team according to work load and distributing work among the team.

KEY SKILLS

Awareness of modern maintenance techniques with safety concerns. Superb leadership, coaching and mentoring skills.

Knowledge of ISO 9001, ISO 14001.OHSAS 18001 and IATF 16949.

Handling of chemical used in processes according to MSDS and maintenance of equipments in the circuit.

Knowledge of building codes, laws and regulations.

Good presentation skill by suitable report in any MS format.

Ability to influence and negotiate within a customer focused environment.

Root cause analysis and troubleshooting with 7QC tools methodology and applying corrective action and amend preventive schedule if required.

OPEX, TPM and TQM understanding and Lean Manufacturing concept.

Designing and making of special purpose machine and designing fixtures and low cost automations.

MACHINES HANDLED

Paint shop, Phosphating plant and Utility (DG, Compressors, dryers, explosive storage, PNG and LPG manifolds, Fire Hydrants, Sprinkler systems, UPS, LT and HT power supply system, incinerator, stripper, paint recovery plant), assembly lines and its pneumatic supply and equipments and machine shop, Extruders (PP and rubber making), Packaging machines.

Utilities: ETP, STP. RO and UF Plant, DM plant, DG set, Chillers, wet scrubber, dust collectors, compressor, dryer, material Handling Equipments (fork lift scissor lift pallet trucks), Cooling towers

Mechanical and hydraulic presses, Pneumatic machines, Special Purpose machines, CNC, Heavy machineries VMC, Conventional lathe and milling machines.

MIG welding, arc welding, heavy structure design and erection, piping routing and erection.

Mechanical items : Gears, conveyor of belt and chain type, rollers, servo brakes, mechanical drives, bearings, valves, pumps, pressure relief valves, EOT cranes, diaphagram pumps burners and heating ovens, Fume extractor, Dust collectors, roof exhaust systems

Electrical Items ( Electrical Panels, MCB,MCCB wiring both single phase and three phase, heating coils and elements, contactors, ELCB, star delta connections, servo motors, HVAC system)

Electronics Items (AC drives, PLC, HMI, weighing balances, relays, proximity switches, encoders, temperature controllers and sensors)

Facility maintenance of offices, lighting, AC’s, Kitchen equipments networking equipments, rolling doors and shutters.

PROJECTS EXECUTED

Executed green field project in Rajpura, designing erecting and commissioning of paint shop and utilities (Substation, electrical installation, ETP, STP UF and RO, DM plant, Fuel and consumable storage, pipelines, DG, Compressors LPG manifold) and assembly line.

Purchase and installation of Piped natural gas system replacing diesel fired in the plant conforming CPCB notification and fuel cost saving.

Transforming manual assembly line with new SPM and automations to semi auto assembly line saving waste of product and time and increasing productivity.

Implementation of basket in place of jigs in dip phosphating to reduce plant damage and improve productivity.

Planning designing erecting and commissioning of fire hydrant and sprinkler system in ACI Neemrana.

Reducing manpower in packing area by making layout to minimize movement of material.

EDUCTATION DETAIL:

B.Tech Mechanical in 2009 from Malaviya National Institute of Technology (NIT) Jaipur

HOBBIES:

Playing anything if get chance else reading.

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