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Quality Engineer Engineering

Location:
Dayton, OH
Salary:
65 - 75 k
Posted:
May 14, 2020

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Resume:

SHUBHAM PATIL

937-***-**** adc7ma@r.postjobfree.com Dayton, OH 45324 LinkedIn Profile

Data driven Industrial Engineer with 3 years of experience in ISO 9001 High Volume Manufacturing, Supply Chain, Project Management & Continuous Improvement processes. I am flexible & I like using data to solve customer problems; supported by brainstorming, logic and instincts.

• Certifications/Data Analysis: Six Sigma Green Belt Product Management MS Excel Tableau R-Studio JMP Arena Simulation

PROFESSIONAL EXPERIENCE

Backend Manufacturing Intern, Intel Corporation, Folsom CA June 2019 - Dec 2019

Worked in fast-paced cross-functional global teams towards optimizing Manufacturing, Operations, Finance, Supply Chain processes that resulted in a record Q3’19 with revenue $1.3 billion. Market: Client, Data Center.

•Created, tracked and maintained 4 program roadmaps to communicate risks, status, milestones & KPIs to stakeholders. Collaborated with overseas vendor (OEM) to set up PCIe SKU M.2 rework line by leveraging RMA resources that reduced rework inventory by 15%.

•Empowered planners and buyers by formalizing and publishing Statement of Work (SOW) for fast track process.

•Proposed and improved fast track process in New Product Introduction (NPI) at Vendor manufacturing line and identified cost saving opportunity of ~$500k/quarter by optimizing monthly work order capacity.

•Coordinated strategic supplier development – KPI tracking and negotiation by optimizing lead time and costs.

•Coordinated operations manager with engineering change orders (ECO) to update program and manufacturing processes at factory.

•Tracked and consolidated semiconductor capital equipment list to support capacity planning and manufacturing readiness.

•Strategized and defined milestone-based capital investment for SSD manufacturing that accelerated the process of capital requests.

•Calculated and justified ROI of manufacturing projects for business decisions & vendor contract negotiation.

•Supported development of Tableau KPI dashboards that increased the inventory visibility at multiple level.

Supplier Logistics Intern, ZF Automotive Transmissions, Gray Court, SC Aug 2018 - Dec 2018

•Tracked & escalated freight and communicated arrival & departure status to increase the order visibility and maintain ETA’s.

•Streamlined material flow to track defective bulk bins using Arena Simulation and utilized DMAIC model to reduce cycle time of bulk bin inspection and improved space utilization by 22%.

•Reduced excess inventory by converting & communicating demand requirements for parts into detailed plans and schedules for inventory acquisition. Coached associates to better understand product quality.

Quality Engineer, JCB IND LTD, PUNE, IN April 2016 - Oct 2016

•Reduced scrap by 43% by writing quality assurance procedures and work instructions and won Best Quality Engineer Award.

•Implemented lean manufacturing principles 5S, JIT, Kaizen, Value stream mapping to eliminate excess motion and waiting time wastes.

•Performed time studies, simulation, line balancing and improved productivity by 20% by eliminating bottlenecks to fulfil customer requirements. Supported a Six-sigma project for developing a process to automate and analyze supplier performance.

Quality Assurance Intern, GODREJ & BOYCE, PUNE, IN Dec 2014 - June 2015

•Reduced customer complaints from 27% to 2% by lean continuous improvement in rotor manufacturing by inspecting and improving process sequences. Implemented SPC, 5S methodology and visual control to improve productivity, safety and eliminate wastes.

•Supported quality processes such as process capability, CAPA, Non-conforming product as a part of product lifecycle management.

•Conducted BOM validation on the assembly line with supervisors and associates to support new machine launches.

Skills

BOM Project Management Cost Reduction Operations management Six Sigma DOE Supply Chain Data analysis Microsoft office Semiconductor Manufacturing Capacity Modeling Lean Process Development New Product Introduction Forecast Build Project Plan Lean Manufacturing Program Management Process Engineering Supplier Quality Statistics SPC SOW documentation R-Studio ASQ JMP ARENA Modeling Business Process Improvement Negotiation Risk Analysis KPI Trade Offs

Education

Master’s in Industrial Engineering, Wright State University, OH - Supply Chain & Logistics GPA- 3.35/4 Dec 2019

Bachelor’s in Mechanical Engineering, University of Pune, IN First Class June 2015

Academic projects

•Supplier / Vendor Selection: Criteria based on cost, flexibility, capacity, delivery, risk and quality to meet customer specifications.

•Arena simulation of job shop: Designed and used discrete event simulation model, analyzed data of average waiting time, cycle time and throughput, optimized material flow by 33%, resource by 21 % and cost by 44% in a gear manufacturing industry.

•Statistical analysis: Analyzed retail data by clustering and association rules to recommend supply chain strategies to client.



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