Current &Temporary Address: Safa Al Madinah Foam co.,21st Street, First Industrial City, Quassim Industrial Area, Al Quassim, Buraidah, Saudi Arabia – 52321.
Mobile: +919********* Email: email@example.com
A qualified Chemical Engineer seeking for strategic role within Chemical Industry, to utilize analytical skills and engineering knowledge to fructify tangible organizational and personal objective.
A professional with more than 7 years of experience in the field of Production and Process management along with the Documentation principles. Excellent communicator, strong leadership skills, independent thinking & planning, business and financial insight to communicate effectively with customers. Well organized team player with a proven ability to work pro-actively in a complex and busy office environment. Highly successful in overseeing and completing targets within the time frame. Capable of improving efficiency by finding solutions to customer related problems.
Areas of Expertise
Production & Process management Cost Control
Documentation & 5’s principle Time / Schedule Management
Material, Inventory & Stock Management Team Management & Supervision
WINDOWS-9x/ XP/2000/2003Server /VISTA/WIN7
Microsoft Office, Adobe PDF, Production System, Inventory Management system
Production Engineer Safa Al Madinah Foam co., Buraidah, Al Quassim, Saudi Arabia
Working Period - (Dec 2014- Until now) – 5years and 4 months
PU flexible foam production in continuous and dis-continuous production of density varying from 10 to 50 kg/m3 and also complete support in development of re-bounded production.
Preparation of formulations and chemicals for foam production as per the customer requirements.
Production scheduling & planning along with the planning department as needed for the customers and also cost effective.
Evaluate & execute appropriate data as per lean techniques to identify the problems, optimization and troubleshoot.
Cost reduction by maximization of yield by reducing the scrap and optimization of production process.
Estimating the costs as per quality standards of departmental budget including cost control.
Maintenance and preparation of daily production report, daily stock report and also responsible for selection & maintenance of equipment.
Review & checking of all process piping, pumps, compressors, valves, process parameter, process control, flow meters and all the basic process equipment used for the production.
Maintenance of stock in chemicals, materials & miscellaneous in inventory management stock (IMS) for the production.
Production manpower management and providing proper training to labours to handle the chemicals and work in the shop floor.
Accurately worked within the provisions and guidelines of the Company Quality Assurance System or that relevant to the process.
Ensuring the health and safety guidelines are followed along with the safety dept.
Maintaining the basic engineering activities along with mechanical & electrical dept for development and maintenance of process plant.
-Installed RS system for proper shape and reduce the scrap by overall of maximum 8% even in low density foam.
- Designed & implemented flat max technology along with the mechanical dept without the machine suppliers and reduce the scrap by overall of maximum 10% in low density foam.
-Initiated & implemented 5’s principle in the shop floor and in the daily regular activities.
Production Chemist Cipla Ltd., Bangalore, India
Working Period - (June 2012 to November 2014) - 2 years and 5 months
Process of handling the manufacturing API products as per PDS/BMR/BPR and responsible for documentation of process records, equipment records, cleaning records and batch movement.
Conversant with operations of various API manufacturing equipment like reactors, centrifuges, driers, filters, etc.
Dealt with troubleshooting of API equipment to ensure continuous production and well versed with the concepts of handling inverted centrifuges.
Recovery of various solvents used in the production through distillation.
Batch requisition, batch initiating, AR number issuance from QA through production system.
Controlling manpower and achieving the production target as per schedule with proper quality and quantities control.
Ensuring all documents is up to date for self inspection, internal and external audits.
Handling of various drugs and chemicals as per MSDS with proper safe act.
Maintaining the housekeeping as CGMP standards and maintaining the 5’s activities in the shop floor.
Knowledge on equipment qualifications, change control and validations.
-Recognised from unit head for reducing the filtration time in handling of inverted centrifuges with multiple products.
-Recognised for giving maximum number of suggestions to improve yield and cost reduction.
Bachelor of Chemical Engineering Sathyabama University, Chennai
August 2008 – Apr 2012
Higher Secondary School Certificate ICF Silver Jubilee Higher Secondary School, Chennai
July 2006 – May 2008
Matriculation SSLC ICF Silver Jubilee Higher Secondary School, Chennai
July 2005 – Apr 2006
Date of Birth : 30th August, 1990
Nationality : Indian
Gender : Male
Marital Status : Married
Languages Skills : Fluent English, Tamil and Hindi
References available upon request