Abdul Malik
adc6ed@r.postjobfree.com
TECHNICAL SKILLS
Extensive Experience with
Standards: ISO9000, IATF16949, AS9100, ISO14001, AIAG, ASTM, SAE, AISI, CQI-9
Core Tools: APQP, PPAP, FPQ, PFMEA, MSA, SPC,
Quality Engineering: Process Audits, 5 Whys, DMIAC, 5S, 8D problem Solving, GD&T, Gauge RR, Capability studies, Dimensional Layout
Software’s: SAP, Oracle, Minitab, MS Office, Windows
Process; Machining, Ferrous & Aluminum Castings, Forging, Coating, Stamping, Welding, Surface and Heat Treatment, Engine Assembly EMPLOYMENT HISTORY
Feb 2019-Present Lead Supplier Quality Engineer Specialist General Electric Power/ INNIO Welland, Canada
Responsible for Nonconformance, root cause analysis, quickly address all issues with Suppliers for replacements/ re-working of parts and assemblies.
Leads and support MRB disposition of on hold non-conformance products.
Follow-up 8D corrective action, Containment, implementation, verification and closure of Corrective action.
Leads and drive APQP activities and successful launch of new and revised project. Approval of supplier’s PPAP / FPQ documents.
Work with suppliers for cost recovery of all scarp/RTV components.
Supplier Capability assessment, verify qualification, and maintenance of supplier’s performance through score cards and quality metrics.
Develop Supplier’s performance through training and using quality and AIAG core tools.
Perform Process Audit at suppliers’ locations based on TS/ISO standards.
Working with cross functional teams and presenting Supplier’s status to all level of management as required on regular basis.
Nov 2014- July 2018 Supplier Quality Engineer
Allison Transmission, Indianapolis, USA
OEM manufacturer of Transmissions for Commercial and Auto Industries.
Lead new program Launching/APQP activities and ensure that Suppliers understand and meet the Purchasing, Quality and Engineering specifications and requirements.
Consistent monitoring and work with Suppliers of safe and successful launch of new product.
Approval of supplier’s PPAP per Allison and AIAG guidelines on timely manner
Perform Process, Assessment and Follow Up Audits at Suppliers/Sub tier sites.
Validate and approval of Tools, Fixtures, Dies and Gauges.
Work with Suppliers in problem solving, Root Cause, Containment, Implementation of Corrective action, verification of effectiveness and closure of corrective actions.
Develop Suppliers through training, coaching, close monitoring and realizing them to meet or exceed ATI expectation describe in Supplier Quality manuals and focus on to achieve 100% quality and delivery performance. Jan 2014 –Nov 2014
Quality Supervisor Teutech Industries Inc. Guelph Canada Manufacturer of Axel components for American Axel (Chrysler)
Manage and supervise daily inspection and GP-12 activities with boundary samples, work instructions and Quality alerts.
Providing calibrated gauges and measurements tools to the production line and to the sorters.
Work with production and Engineering to resolve internal Quality issues.
First contact with Customers and Suppliers on quality issues. March1993 – Sept 2013
Gauge Analyst/ Quality Engineer / Supplier Quality Engineer A. Berger Precision, Brampton, Canada
Metal components and assemblies for OEM automotive industries.
Investigation and resolution of Suppliers quality issue of Steel, Aluminum, Heat Treated, Coated and machine components.
Management and development of suppliers and subcontractors to resolve non- conformance of Raw Material, Components, Heat treated and coated parts. Interface with steel service centers and Mill source to resolve Quality and metallurgical issues.
PPAP approval on Supplier’s site. Perform process and product audits on site to ensure to meet related specifications and specific customers requirements.
Quick response to the Customers complaints, Quality issues and Containment of Non-Conformance, Initiate Corrective action, Root cause of problem, 8D, Sorting, Rework, Quality Alerts.
Sept 1988 – June 1993
Quality Manager/Metallurgist
Altype Heat Treat Industries (Mississauga, Canada) Thermal Process for metal components
Planned and implemented quality assurance procedures to meet CSA Z299 and military standards.
Managed and directed in-process and final inspections.
Wrote quality manual, control plan and work instructions. April 1981 – May 1988
Hot Rolling Mill Supervisor – BILLET MILL, Pakistan Steel Manufacturer of iron, steel, hot & cold rolled bars, billets, and coils EDUCATION
1989 Ryerson University, Toronto
Certificate: Quality Assurance
1982 Metallurgical Training Institute, Ukraine
Certificate: Rolling Mill Operational Training
1979 University of the Punjab, Lahore
B.Sc. (Engineering): Metallurgy and Materials Sciences COURSES/TRAINING
SPC, FMEA, Internal Auditor, Metrology, GD&T, WHIMS Project Management, Six Sigma, Kaizen, Lean manufacturing.