Power Plant Manager

VINOD GUPTA

E-Mail: adc3qz@r.postjobfree.com ~ Mobile: +*1– 902*******

SENIOR PROFESSIONAL (18+ years)

Integrated Iron & Steel Plant / Power Plant Operation & Project Planning

,QAP,Procurement & Execution, Commissioning

In quest of Challenging assignments with an organization of repute in Steel & Power sector. PROFESSIONAL OVERVIEW

B.E. Metallurgy with 18+ years of expertise in Project Planning, Process Management, Quality Assurance & Team Management.

Last associated with Sunflag Steel & Iron Co. Ltd., Bhandara as Manager – DRP-Process.

Deft in managing project activities from concept to execution including progress monitoring and manpower planning.

Proven track record of steering work entailing refractory management, Furnaces, combustion and Heat transfer, Mass Balance

Expertise in developing & implementing project & Process control procedures for monitoring Projects.

Skilled at analyzing progress & project trends, preparing & reviewing project execution plan, method statements, QA/QC procedures, work procedures, implementation of safety systems & policies and job hazard analysis, etc.

Demonstrated abilities in achieving cost savings across assignments; Possess basic knowledge of various Quality Standards for enhancing the operational efficiency.

Well equipped with present methodologies, systems in compliance with quality standards.

Deft in swiftly ramping projects with cross-functional skills & ensuring on-time deliverables.

Gained expertise in executing activities pertaining to Contract Management(both Steel-power) & Commercial Governance(boiler), Payment Collections, Pre-bid Support, State Taxations and ensuring optimum availability of manpower & raw material for smooth execution of projects & Its Operation.

Adept at addressing to the customer’s queries & taking initiatives to resolve the same.

Exemplary relationship management, communication skills with the ability to network with project members, consultants, contractors, and statutory agencies with consummate ease. AREAS OF EXPERTISE

Strategic Planning Project Planning & Execution Process Management

Total Productive Maintenance Installation & Commissioning Quality Assurance

Training & Development Research & Development Procurement

Design Engineering Automation / Erection Team Leadership

Overall project & Process management including planning, estimation, scheduling and execution of projects.

Periodic reviewing & monitoring the progress of the project & Process with the stakeholders and end user clients for ensuring completion of project within the scheduled time and cost parameters.

Supervising project activities and handling the complete cycle of the project management entailing requirement estimation, final execution of the project.

Identifying & developing alternate vendor source to ensure cost effective execution of project activities & timely ascertaining if the materials received in accordance to the quantity & quality.

Designing & implementing systems, processes and procedures to facilitate smooth functioning of overall operations and enhance operational efficiency.

Involved in the preparation and implementation of proposals for the Process Improvements.

Analyzing various processes & recommending process modifications to enhance operational efficiency.

Implementing plans & schedules for maintenance, operations and annual turnarounds with focus on optimum utilization of manpower, machines & material.

Managing troubleshooting & preventive / breakdown maintenance of various equipment.

Overseeing the coordination and maintenance activities; Rendering guidance to the small group activities in solving the quality problem.

Handling quality tests and validation of process to ensure completion of projects within stipulated time / cost parameters, determining the effectiveness of equipment & machinery.

Taking stringent quality measures including preparation / maintenance of necessary documents & conducting audits to ensure compliance.

Overseeing implementation of quality management as per ISO/TS 16949 Standards & TPM activities. CAREER MILESTONES

Distinction of producing the highest DRI in 18 years history of Sunflag kiln as a Process Section In-Charge

(136004 MTPY) in 2006-07.

Instrumental in minimizing the low-grade percentage from 36.72 to 21.46 in the year 2006-07.

Consistently attained 36.00 TPH (118 % of full load capacity) iron ore feed rate along with the highest productivity.

Pivotal in effectively implementing new light up strategies for fast stabilization of kiln.

Merit of competently implementing the thermal shock technique to have accretion collapse without feed tubes and air tubes failure.

Essayed a key role in enhancing the Average Campaign Life from 65 days to 173 days with a minimum Iron Ore feed rate of 32.00 TPH at the end of the campaign.

Competently functioned as:

o Jishu Hozen (JH) pillar Coordinator for DRP (Apr’17 –Till date) o QM pillar coordinator (Mar’15 – Apr’17)

CAREER DETAILS(process)

Apr’09– Dec’19 Sunflag Steel & Iron Co. Ltd., Bhandara Manager – Project & Process Key Deliverables

Efficiently working as the Production Head of DRI plant.

Initiating steps to accomplish the business plan within the preset time frame.

Independently handling activities pertaining to raw material planning, developing proposals for complete financial year and conducting procurement follow ups with the purchase dept.

Steering entire gamut of work entailing inventory management, refractory management, sp. Refractory consumption, sp. LDO and FO consumption, Sp. Power consumption & Sp. Water consumption.

Conducting equipment preventive maintenance through shift levels (Jishu Hozen step-4).

Initiating steps towards implementation and maintenance of ISO/TS-16949. Dec’07 – Mar’09 Jaiswal NECO, Raipur Dy Manager – Process Key Deliverables

Efficiently working as the Production Section I/c of DRI plant. Sep’02 – Nov’07 Sunflag Steel & Iron Co. Ltd., Bhandara Sr. Engg. – Process Key Deliverables

Efficiently working as the Production Section I/c of DRI plant.

Conducting equipment preventive maintenance through shift levels (Jishu Hozen step-4).

Initiating steps towards implementation and maintenance of ISO/TS-16949. Dec’00 – Sep’02 Monnet Ispat Ltd., Raipur, C.G. Asst. Engineer – SID Process (Unit 1) Key Deliverables

Working as a Shift In-charge & efficiently executing entire gamut of shift activities such as process parameters control, product quality control, shutdown activities, preventive maintenance activities breakdown and delays, etc.

Performing R&D work entailing kiln port sampling and conducting a thorough study of the previous year’s data to ensure consistent prime grade.

PROJECT PURVIEW

Successfully executing the following key projects:

Designe Engineering support procurement erection & commissioning of 1 X 350 TPD DR plant

Commissioning of 33 Sq. m. Annular Sinter Plant designed & supplied by SSIT (Beijing-Sino Steel & Trade Gr. Corp.).

1 units of 39 m/Day Waste Heat Recovery Steam Generation Boiler with steam lines, water treatment plant and dearater designed and supplied by Thermax Ltd., India.

Participated in development of Quality Assurance department in collaboration with National Accreditation Board for testing and calibration, A Govt. of India Enterprises.

Approx. 8000 MT refractory management and application for above projects. ACADEMICS

B.E. (Metallurgy) from Vishveshvaraya National Institute of Technology in 2000. (Formerly VRCE or REC- Nagpur)

IT SKILL SET

Gained sound understanding of:

o SAP R/3, My-SAP o MS – Office o Adobe Photoshop

o AutoCAD ( 2D & 3D) o Pert o MS- Project

TRAININGS ACCOMPLISHED / PAPERS PRESENTED

Attended various in-house training programs on Technical, Administrative, Statistical and Total Productive Maintenance. Role as Kaizen and Jishu Hozen pillar coordinator.Completed 5 steps in JH pillar in department.

Presented paper on Welding Technology at IIT Chennai, India.

1 month training in Sesa Goa Ltd., Goa in 3rd year B.E (Met). PERSONAL DETAILS

Date of Birth: 12th December 1975

Address: C/o Mr. R K Madke, Sriram Appartment, Khamtalao Chowk, Bhandara, Maharashtra- 441904 References and verifying documents will be furnished upon request

(VINOD GUPTA)

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