EXECUTIVE SUMMARY
Plant Manufacturing Operations
Project Management Certification
(SOL) Certification
AS 9100 / ISO 9001 /IATF16949
ISO 13485
CAPA / PPAP
Six Sigma Lean Professional (SSLP)
SPC/GD&T/MSA
Continuous Improvement Professional
High Speed Manufacturing /TPM
APICS Certification
Six Sigma Black Belt Certification
Team-focused lean operations, Process engineering, and quality professional with extensive experience across various industries such as metal forming, composite manufacturing, aerospace, automotive and custom woodwork. Well-versed in close tolerance precision product manufacturing teams TPM, TQM, and mass-to-lean cultural transformation methods such as 5S, value stream mapping and continuous improvement tools.
ACCOMPLISHMENTS
Saved $3.5M by designing and developing tools for single metal and composite cutting and fabrication production line.
Change agent in creating and maintaining culture of safety with the plant workforce. Implemented a KAN BAN/CONWIP flow line. Implemented a process flow, and quality check points using PDCA in machining and assembly line that eliminated waste and increased production.
Successfully mentored engineering professionals who were promoted to leaders.
Managed portfolio of lean projects that reduced waste by 20%, improved quality and increased value with estimated annual impact of $300,000.
PROFESSIONAL EXPERIENCE
Molex LLC, Conway, AR, Sr. Advanced Quality Planning Engineer 05/2017-03/2019
Achieved a formal Continuous Improvement program that focuses on reducing process and product variation. Implemented such tools as SPC, Process Capability, Pareto analysis, Fishbone, SMED, DOE, etc.
Developed Design Verification Plan and Report (DVP&R). Trained less-experienced engineers in ECR Management, Design Failure Mode Effects Analysis (DFMEA), Geometric Dimensioning & Tolerancing (GD&T), blueprint reading, Mini Tab, and other quality tools.
Conducted research and solved design and manufacturability issues for new product designs, resulting in better through put.
Dakotaland Manufacturing, Inc., Sioux Falls, SD, Quality Manager 01/2013-04/2016
Monitored and improved all QMS policies and procedures to achieve and sustain all required certifications ISO9001, AS 9100, IATF 16949, ISO 13485, and ISO 14001.
Developed and maintained regulatory manuals, SPC documentation and records. Maintained ISO-9001-2008 certifications and assessments, supplier score cards and internal audits.
Reduced internal PPM from 177,000 to 4,600; reduced external PPM from 33,000 to 1.200 by developing and maintaining corrective and preventive action system, following-up, closing corrective/preventive action requests expeditiously with verification of effectiveness.
Adams Thermal Systems, Inc., Canton, SD, Sr. Quality Engineer 2011 to 2012
Implemented and coordinated quality activities in high speed manufacturing for ISO 9001 and IATF16949 Quality Management Systems, including continuous improvement and continued compliance.
Coached other manufacturing and engineering departments in implementing quality improvement projects.
Managed customer complaints and Corrective Action Report (CARs). Participated in root cause analyses for CARs. Audited and closed CARs for completeness.
C and C Consulting, Cody Wyoming, Chief Operating Officer 2008 to 2011
Helped companies achieve production and Quality goals by teaching them Lean and Six Sigma concepts.
Manor Window and Door Manufacturing, Houston, TX, Operations Manager 2005 to 2007
Improved production by eliminating 2.5 hours a day of time waste. Improved production times by 30% Implemented OSHA safety standards.
R & R (Custom High end exotic Hard Wood Manufacturing), Dallas, TX Quality/Safety Manager 1996 to 2004
Implemented TQMS, and formal safety system. Achieved ISO certification in 9 months.
LTV Aerospace & Defense, Dallas TX, Production Supervisor/ Manager 1985 to 1996
Managed teams, Projects, and programs. Managed, supervised, and trained, as many as 45 employees directly 200+ indirectly. Projects:B-1B Bomber, B2 Stealth Bomber Heat Shields for Space Shuttle, C-17
PERSONAL & PROFESSIONAL DEVELOPMENT
Education & Training
Doctorate in Metaphysics Science, Universal Life Church Seminary 2017
Alison, Diplomas in Operations Management and Quality Management 2016
Glendale University, MBA Quality Management Concentration 2011
Anthem University, Bachelors’ Degree - Manufacturing Engineering 2007
Toyota Production Systems (TPS, 6-month Training) 2006
Christian Ministries Ordained Minister
US Air Force E4 Crew Chief
Certifications: CSOL CPM CTQMP CSSBB CSSLP PMP CCM CSSLP