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Design Engineer Mechanical

Indianapolis, IN
February 25, 2020

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Faisal Ahmed

Indianapolis, IN *****

Mobile: 215-***-****

Career Objective

Developing a career as a Mechanical Design Engineer to invest skills, experience, and enthusiasm by contributing to a company’s organizational goals and objectives. Summary

Mechanical Engineer with a strong background in thermal and mechanical systems design, computational fluid dynamics (CFD) analysis (ANSYS (Fluent), SolidWorks Flow Simulation, 6SigmaDC), finite element analysis (FEA) (SolidWorks), electronics cooling system design, and 3D CAD in SolidWorks, and AutoCAD. Excellent communication, teamwork, and leadership skills. Simulation and Programming Skills

• CFD and FEA analysis using ANSYS (Fluent), SolidWorks (Simulation and Flow Simulation), and 6SigmaDC

• Design geometry formation using SolidWorks (CSWA certified) and AutoCAD

• 1D flow network modeling software design using MATLAB

• Advanced programming experience with MATLAB and Python

• CNC programming experience with manual G-code

• Windows XP, 7, 8, 10, Microsoft Word, Power Point, Excel Hands-on Skills

• CRAH, Chillers, Cooling Tower, Pumps, Fans, HVAC, Heat Sink, Heat Pipe, Cold Plate, Thermal Interface Materials

• Diesel Engine, Gas Turbine, Steam Turbine, Waste Heat Recovery Boiler

• Electric Motor, Generator, UPS, Rectifier, Inverter, AC Transformer, PCB Design

• Lathe, Milling, Drilling, Horizontal & Vertical Saw, CNC, Laser Cutters, Soldering

• Injection Molding, TIG, MIG, Arc Welding

Engineering Experience

Design Engineer (R&D), MicroMetl Corporation, Indianapolis, IN Oct. 2019 to Present

• Designed damper prototype for developing HVAC ultra-low leak economizer using SolidWorks Sheet Metal, while working in SolidWorks PDM environment

• FEA and flow simulation analysis using SolidWorks to verify the design performance before developing the prototype

• Run and analyzed the test results of economizer prototype in an air flow analysis laboratory (AMCA 500-D setup), while actively participated in troubleshooting of air flow chamber to increase lab performance

• Retrieved quotation from different manufacturer for making cost effective prototype Software used: SolidWorks (Sheet Metal, Simulation, Flow Simulation, PDM), Microsoft Excel, Office, and Power Point

Manufacturing and Design Engineer, Tile Redi, Elkhart, IN Nov. 2018 to Oct. 2019

• Designed 2D specs and 3D tool configuration for custom shower pans using AutoCAD and SolidWorks

• Supervised the plastic shower pans production using reaction injection molding machine

• Analyzed manufacturing data and daily scrap rate using excel pivot table and control charts, and organized necessary troubleshooting steps to reduce scrap rate and continuous production process improvement

Graduate Research Assistant, MSAL, Villanova University, Villanova, PA Jan. 2016 to May 2018

• Designed cooling and power distribution systems, which includes design of CRAH, chiller, cooling tower, transformer, rectifier, inverter, electric motor, and buck converter for a 1D data center flow network modeling tool using MATLAB

• Connected the designed 1D flow network modeling tool with Future Facilities 3D CFD

(6SigmaDC) modeling tool

Mechanical Design Engineer, BPDB, Dhaka, Bangladesh Dec. 2013 to Dec. 2015

• Designed and analyzed the diesel engine components including combustion and power transmission systems during engine overhauling stages using 3D CAD software

• Reviewed the AutoCAD/Revit layout drawings and analyzed geometric dimensioning and tolerancing (GD&T) of different parts during engine component's design

• Maintained mechanical maintenance strategy, like breakdown maintenance, preventive or scheduled maintenance, predictive or condition-based maintenance, opportunity maintenance, and design out maintenance

Thermal Design Engineer, ECLECTIC, Dhaka, Bangladesh Mar. 2013 to Dec.2013

• Led the thermal side of the cleaner production project in the Textile sector in Bangladesh

• Measured data from the heat and power generating devices and analyzed checklists and database for the investigations of the thermal energy efficiency opportunities Engineering Projects

• Thermal packaging of solderless direct chip attachment (DCA) package using MATLAB

• Design of a condensation-free package for the evaporator/module/board assembly using MATLAB, Creo, and ANSYS(Fluent)

• Controlling of Robotic Arm using inverse kinematic principle with C++ programming Education

M.S., Mechanical Engineering May 2018

Villanova University, Villanova, PA

GPA 3.70/4.00

B.S., Mechanical Engineering Feb. 2013

Bangladesh University of Engineering and Technology (BUET), Dhaka, Bangladesh GPA 3.55/4.00


• The College of Engineering Outstanding Graduate Student Medallion’18, Villanova University

• Outstanding Graduate Student Awards’18, ME Department, Villanova University

• Dean’s list, Undergraduate level Junior and Senior year Certifications and Licenses

• Certified Solidworks Associate (CSWA) - Mechanical Design August 2019 to Present Issuing authority Dassault Systèmes

Credential ID: C-UJHYKMG9NF

• Introduction to Geometric Dimensioning and Tolerancing July 2019 to Present Issuing authority LinkedIn

Certificate Id: ATXZLAgNVkle8-_UGV6zlLyAKIFj

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