Key Expertise:

●Mechanical Design Engineer having 6+ Years of experience in Design and Development of Automotive components, Plastic/Sheet metal components, Electro-Mechanical and Industrial Products.

●Hands on CREO, CATIA, Unigraphics NX and exposure to Design Release Process in PLM tool (Wind-chill, ENOVIA, and TEAM CENTER).

●Knowledge on Plastic injection moulding tool, die making.

●Knowledge on ECO/ECR/ECN’s.

●Knowledge on NPD process in terms of Concept generation, DFMEA, DFM/DFA.

●Knowledge in lightweight and composite structures.

●Tolerance stack-up analysis, Prototype design & development, 2D Detail design with GD&T a material selection.

●Currently Working in HCL Technologies ltd Sholinganallur, Chennai from March 2015 to Still.

●Worked as Design Engineer in Outrance Technologies, Chennai from Mar 2014 to Mar 2015.

●Worked as Cad Engineer in Revo engineering solution, Chennai from Oct 2012 to Dec 2013.Customer deputation in Brakes India private limited, sholinghur.(World’s second largest foundry shop) and Turbo energy ltd, mahabalipuram, Chennai.

●Worked as Quality Engineer in G.V Industries from July 2011 to June 2012.

Academic

B.E – Mechanical Engineering (72%)

Domain

Automobile components of turbo chargers & braking system components

Software tools

Creo 4.0, Unigraphics NX,CATIA.

PLM

TEAMECENTRE, Wind-chill & ENOVIA

Project

Cad modeling, detailing & Tooling of automotive components

Duration

Before 2015

Description

CAD Proficiency- Solid /Surface part modeling, detailing, Assembling, Tool making of housing tools and press tools, trimming tools for automotive components of turbo chargers assembly and braking systems.

Customers

Casting, Pattern Tool Design and Development successfully completed for:

Turbine Housings – Honeywell (Garrett), Cummins Turbo Technology, TATA Cummins Inc

Steering knuckles – TATA

Exhaust Manifolds – Jaguar Land Rover, JCB, VECV, Cummins, Maruthi Suzuki, VOLVO.

Bracket Casting & Outlet Cone – Faurecia.

INTERNAL CUSTOMER: MAHINDRA AND MAHINDRA, ASHOAK LEYLAND, TATA, GIRLOCK & TVS GROUPS.

Manufacturers of brake line assemblies, turbine housings, body calipers, front spring anchorages. TIE up with TRW(ENGLAND).

Major Achievements:

Successfully developed Fuso Gt17 (Honeywell) Turbine housings in 8weeks

Successfully completed the Tooling design for Lombardini (Honeywell) Turbine Housing in 7days with Gating design

Successfully completed the Tooling design for JCB V Stage 5 (JCB) Exhaust manifold in 7days.

Role & Contribution

Responsible for development of Products – (CH-Compressor housing, BH-Bearing housing, TH-Turbine housing, Turbine Wheel, Compressor Wheel & other child components) using PROE & CREO.

Development of Product designing and modeling by reverse engineering.

Preparing design check lists and, checking tooling feasibility, Core &Cavity splitting.

Responsible for Turbine housing weight reduction project – New housing 3D modeling without changing flow path and customer mounting interfaces (both casting and machining).

Responsible for Turbocharger modification shape and size for cost reduction process (R2S & SPIL Turbocharger).

Development of milling fixture for compressor housing and turbine Housing 2D& 3D, Gauge Design for actuator holders.

2D Drawing releasing (both casting and machining).

Development of Ram, swing, inner core (FH, MH), Outer cores,

Development of PMR, Proto Type, Single Cavity, & Multicavity.

Development of PMR changes, Responsible for development of tooling feasibility.

Development of trimming Tools (single cavity, multicavity).

Creation and Maintenance of Part Number and E-BOM using SAP guideline process.

Drawing checking as per Check list using VPM server based on Design Quality needs

Technical documentation & BOM structing as per Design office manual.

Creating, checking parts and drawing attributes in ENOVIA & TEAM CENTER.

Creating, checking parts and drawing attributes in ENOVIA & TEAM CENTER.

Creating drawing layout, detailed and cross-sectional views in Creo & NX 8.5

Creating change notice and Production/ shop queries in Industrial Financial Software

Technical documentation & BOM structing as per Design office manual.

Tools Used

Creo 4.0, Wind-chill, TEAMCENTRE & ENOVIA.

Work products

R2S TURBINE HOUSING, 7181/7161

FIAT 1.3L TURBINE HOUSING, FDYCODE-7203

NISSAN HOUSING CASTING, FDY CODE-5201

CENTRAL HOUSING CASTING, FDY CODE-2318 (Volvo Penta)

TML CGT CASTING (BRACKET CASTING) FDY CODE-5259/5260

Turbochargers (Spil.R2s, Volvo Penta, Warner, etc.)

Child components -(Compressor cover, 'O-rings, V-band clamp, retaining ring, Flinger sleeve insert, thrust bearing, thrust sleeve, snap rings, Back plate, thrust washer, cap screw, Journal bearing, piston rings, Turbine shaft & wheel, clamp plate).

Domain

Automobile components

Project

DePuy Synthes US Instrument Design Transfer (Johnson & Johnson)

CAD Modeling & ECO/ECR

Duration

Mar 2015 - Still

Description

Manufacturing Drawing Preparation and Pro-Process Plan Creation in Creo 4.0 for Industrial Product and Change management activity in PLM tool.

Role & Contribution

Hands on experience in Creo 4.0, TEAMCENTRE, Wind-chill & ENOVIA.

New product development phases of Mechanical Sub System Components from requirement analysis to Idea generation, Idea screening, Concept design and testing.

Experience in Engineering Change Process and BOM transfer in PLM tool.

Modeling, Assembling and Detailing of Machined and Sheet metal components as per customer requirement and perform dimensional analysis and model checking to meet the required Quality norms.

Good Knowledge in GD&T and Tolerance Stack up analysis.

Prioritizes Review of ECOs and expedites release of ECO, in the implementation cycle of ENOVIA & TEAMCENTRE.

Review ECO's for content completeness, Structure of Bill of Material, customer impact (internal and external), organizational impact, and functional product impact.

Releasing Design Data & Design transfer activity (BOM, Part Model & Drawing) in ENOVIA & TEAMCENTER.

Verification & Validation & Test method Preparation of Industrial products.

Performed drawings technical review per checklist, Parts Revise, Release & Documentation in ENOVIA & TEAMCENTRE PLM.

Verify ECO & BOM’s content & data to revision-control, Final Form drawings, ECO attributes, Summary Report, P-Data’s, EBOMs, Where-Used Reports, and SAP Data.

Involved in new BOMs, created/ edited and Replace using the BOM Upload template.

Creating Equivalent Manufacturing Part records (MEP) by referred to ENOVIA Online Procedures.

Uploading supporting files include ECO Checklist, Emails, EBOM Compare reports, Redlined FRU Lists, Rework Instructions, and Material Plans etc.

Create the ECO number and PN regards to Part changes include Rev-rolls/dash-rolls based on Form, Fit or Function.

Working Knowledge on different Engineering change management software packages like VPM & SAP etc.

Checking for the assembly interference check and functionality related problems.

Creation of manufacture drawings based on the old drawings and updates design as per the customer requirement.

Involved in physical parts measurement data to validate the function of the component aligns with new tolerance range.

Tools Used

Creo 4.0, Wind-chill, TEAMCENTRE & ENOVIA.

Work products

Drill bits and reamers, saw blade and Saw guides, trial and Shims for knee replacement, impactor tool for Knee replacement, PINACLE trial implants, Sigma knee implants and saw guides, spacer block, shim, base, A-P chamfer block.

Semi conductor inspection handler of KLA tencor. (Wafer inspection)

Domain

Medical devices & Semi conductor devices

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