CURRICULUM VITAE
.Phone: +917*********(what'sapp),
Mail id:adbyji@r.postjobfree.com and
SWAMY.VEMULA,
Velampet,Pendurthi
Visakhapatnam dist.,AP.:-500047..
CAREER OBJECTIVE
Looking for a dynamic job where(overseas) I can excel my knowledge in the field of Metallurgical.Mechanical & Quality,Production,steel sms,ccm as well as to contribute for the growth of TMT,Structural steels and billet steel manufacturing organization through my experience in a disciplined approach.
ROLES AND DUTIES:-
Expert in process for steel melting shop by induction furnace, billet route is MS scrap or sponge iron to induction furnace 15MT to deoxidation by silicon and aluminum in ladle (LRF) with N2 purging and CCM to billet to tmt bar (rebars)steels,structural steel angles,channel,beam, section steel like hexoganal,Square,Taper squares and Rounds Bars.
Expert in quality process and product control parameters for different products like TMT bars on different grade of Fe 500,Fe500D,Fe550,Fe550D and, all types of heavy structural steel like channel,Beam,Angle and section like round,rectangular bars as per standard.& specification of BS 4449:2005, IS1786, IS 808, IS1730,IS1732,IS2062,IS2830 and Tolerances of IS 1852 and automotive products. These all products extract from IS 1875(CK-45) and IS 2830,IS 2831billets/blooms from RINL VIZAG,JSW,and own smelters by induction furnace,CCM billet .
Expert in Testing of Distractive test like Tension test,Non-metallic inclusions,Grain size, metallography testing,MPA test for tmt,tmt ring test,Bend and rebend test,Hardness test by rickwell, brinell hardness tester and Impact test at room temp,zero temp,-20,-25deg temp .Awareness of standards ASTM D638,ASTM A370,ASTM E45,ASTM E 381and handling chemical laboratory as per std.IS 228,ISI standard and emission spectro meter.MS+OHSAS) system and good environment in work areas and frequently time time maintain the calibration of intruments and equipment.
Update Quality Management Standard in company to fit for the system
Stay up to date with new Quality Management Standard
Monitor and report QA processes in a production and ensure that they are following a quality management plan.
Provide feedback to a production team on the process improvement of system development/operation.
Up-to-date maintain calibration for all vital testing equipment and inspection instruments.
Provide training and support production manager in terms of a quality in production.
Inspection to be done from Raw material, In-pro essentia and final product to achieve the customer specification or TDC.
Receive failure notifications from customer and reports them within the company.
Instructs the responsible department in all aspects of failure management, from investigation of the cause to handling of the issue.
Maintain Up to date calibration for inspection and testing equipment and instruments to better quality products.
SKILLS:-
Energetic, hard working, self motivated and focused towards achieving goals.
A positive attitude to adapt to any circumstances to bring out the best with available resources with good communication skills in English,Telugu and Hindi.
Efficient and confident while working both individually as well as a team
Zeal to learn new technologies.
PROFESSIONAL EXPERIENCE.
1) worked as Production and Quality Manager (SMS,Ccm,tmt Production hot charging) in Fabrimetal (a group of MMD steel ltd.)from May'19 to Oct'.2019 left.
Company profile is a leading manufacturing of TMT (size 8mm to 40mm)and structural steels for heavy construction material like Angles,chennel established in seven countries in west africa
2).Past working as a Sr. Manager Quality Control and Quality assurence in VINAR ISPAT LIMITED.from oct 2018 to May'19
Company profile: is a leading manufacturer of STRUCTURALS TMTand SECTIONS for the heavy construction works and project works certified by TUV ISO9001:2015, BIS(BUREAU OF INDIAN STANDARD),RDSO(RESEARCH DESIGHN AND STANDARD ORGANISATION),PGCIL,JSL(JINDAL STEEL LIMITED),&EXPORT COMPIENIES.
It has wide range of facilities like Medium carbon, Low carbon steels and well equipped metallurgical laboratory with Metallurgical Microscope along with Image analyzer, universal testing m/c with soft ware attachment for Graph, spectro meter, Impact m/c, Ultrasonic m/c,for Non Distractive Test.(Level-II),Brinell hardness tester, rock well hardness tester for hardness purpose.
MAIN CUSTOMERS:
KEC International ltd..mumbai,Nagapur.
RDSO (Railways).
PGCIL( Power Grade Corporation India Limited).
3).Exisisting working as a . Manager Quality Control & Quality Assurance (Including Chemical and physical laboratory in-charge activities ) in BEEKAY STRUCTURAL STEELS,BEEKAY SPECIAL STEELS TMT,sections, rounds and Radice ispat VIZAG (GROUP OF BEEKAY STEEL INDUSTRIES LIMITED,KOLKATA,(web site:www.beekaysteel.com) VISAKAPATANAM, from AUG’2009 to Sept.2018.
Company profile:- BEEKAY STRUCTURAL STEEL is a leading manufacturer STRUCTURALS TMT, and SECTIONS for the heavy construction works and project works certified by IRQS ISO9001:2015, BIS(BUREAU OF INDIAN STANDARD),RDSO(RESEARCH DESIGHN AND STANDARD ORGANISATION),BHEL,BEML,JSL(JINDAL STEEL LIMITED),&EXPORT COMPIENIES with an annual turnover around Rs.1200 crores.
It has wide range of facilities like High carbon, Medium carbon, Low carbon steels and well equipped metallurgical laboratory with Metallurgical Microscope along with Image analyzer, universal testing m/c with soft ware attachment for Graph, spectro meter, Impact m/c, Ultrasonic m/c,for Non Distractive Test.(Level-II),Brinell hardness tester, rock well hardness tester for hardness purpose.
MAIN CUSTOMERS:
Uniparts india ltd,Visakhapatnam
Tata International Ltd.Kolkata(TIL,VIZAG)
Tata steel, kalinganagar
HINDALCO,ORISSA
NALCO,ORISSA
RDSO (Railways).
BHEL,Tiruchy
BEML, Banglore
APEPDCL( A.P. Power).
L & T
Vedanta Aluminium Group.
Bharat Aluminum Co.Ltd
McNally Bharat Engg. Co.
JSW&JSPL Group.(Jindal groups)
VSP,Vizag Plant
PGCIL(Power grade corporation india ltd)
AnrakAluminiumltd,Visakhapatnam
HBL POER SYSTEMS,Visakapatnam&Hyderabad
NTPC(National thermal power corporation)
EXPORT CUSTOMERS:
We are also supply exports to a great extent to the Mexico,Arabian Country, Part of South Africa and European Countries on regular basis. We had started export with Rounds (Anode bars in Al. smelting units),Rectangular Bars (Cathode bars and anode bars in Al.smelting units)and Bright Bars.
Job profile:
As a METALLURGIST and MANAGER in QC&QA …as well as technical advisor to Beekay group and Radha smelters pvt. Ltd. TMT bars, structural and sections products.
Can handle the metallurgical equipments/instruments, mechanical,Physical equipments/instruments and chemical laboratory.
Operating/handle Experience on mechanical testing equipments like Universal testing machine, Rockwell hardness tester,Brinell hardness tester, Metallurgical microscope and impact m/c
Problem solving techniques in metallurgical/machanical properties and customer complaints.
Metallurgical/mechanical Analysis of material failures(8D,CAR, and CAPA)
Participation in new product development.
Man power utilization as per their work skills and training
Implementation of IS-9001 – 2015, ISO 14001&ISO 18001.IATF 16949:2016
Preparation of Control plan,Test plan, Flow chart, FMEA etc for new products
Handling customer complaints through 7QC tools.
Quality Control activities like raw material Inspection, on line Inspection & Finished product Inspection.
Rejection,rework and waste products controlling in on line production/in process inspection stage.
Preparing & implementing CAPA (Action plans) for rejections,reworks problems
Preparation of APQP and PPAP with Core team
Motivation of sub-ordinates and kaizens for improvement
Maintain the quality aspects/Objectives
Involved in Chemical, Mechanical & Metallurgical lab activities
Handling customer audits,visits and third party inspection
Maintain the Export material quality aspects/requirements.
PREVIEW EXPEREINCE
4) Past working as a METALLURGIST & HOD production Heat Treatment Shop (HeatTreatment) in SAMKRG PISTONS AND RINGS LTD (Formly SAM pistons) HYDERABAD from OCT’2006 to JULY’2009 .
Company profile:- SAMKRG is a leading manufacturer of PISTONS, PINS & RINGS for the leading OEM’S Honda Motors, TVS Motors, Bajaj, Kinetic, Kirloskar, Piaggio(Italy), KnoorBremse(France) and MotoriMinarelli (Italy), Certified by ISO/TS 16949:2002 with an annual turn over around Rs.200 crores.
It has wide range of facilities like Aluminum foundry with Induction furnace, machine shop (CNC) and well-equipped metallurgical laboratory with met. Microscope, universal testing m/c, spectrometer etc. And also separate Heat Treatment unit for Steels with SQF, Pit type Carburisingf/c, Electric Salt Bath for Hardening and Center less grinding m/c’s for machining of Gudgeon Pins.
Job profile:
As a METALLURGIST and HOD of production(Heat treatmeant)…
Can handle the SQF for Cycle setting for new models or sizes and given the training or motivate the same(cycle times)for SQF operators.
Operating/handle Experience on Heat treatment process like CASE HARDENING,ANNEALING,NORMALIZING AND TEMPERING for different grade of material to different sizes.
Frequently done the burn out procedure for SQF and sensor cleaning based on the results of the out product .
Troubleshooting or Problem solving techniques in metallurgical/machanical properties and heat treatment process and product problems.
Metallurgical/mechanical Analysis of material failures(CAPA)
Participation in new product development
KUSALAVA INTERNATIONAL LTD;
5) Worked as a shift in-charge(Steel and Iron foundry devisin) in KUSALAVA INTERNATIONAL LTD,in ADAVINEKALAM(VIJAYAWADA)since AUG’ 2002 to OcT’2006.Company profile:- kusalava international ltd is a leading manufacturer of liners,valve sheets for the leading OEM’S s, General Motors, Bajaj tempo, Piaggio(Italy),Ashok Leyland,Telco,andSwaraj Mazda Certified by ISO/TS16949:2002 with an annual turnover around Rs.100 crores. It has wide range of facilities like iron and steel foundry with Induction furnace, machine shop (CNC) and well-equipped metallurgical laboratory with met. Microscope, universal testing m/c, spectrometer etc..for the leading OEM’S,, Bajaj tempo, Kirloskar, Piaggio(Italy), ashokleyland and Swarajmazda, Certified by ISO/7TS 16949:2002 .It has wide range of facilities like iron foundry with Induction furnace, machine shop (CNC) and well-equipped metallurgical laboratory with met. Microscope, universal testing m/c, spectrometer etc.
5.EDUCATIONAL QUALIFICATIONS
1)Bachelor Degree in Mechanical(2012)(completed during work experience)
Emperial Institute of management science and research
EIMSR/GOVT.OF Delhi/Regd No.M618616.
2)Diploma in Metallurgical Engineering (1995-1999) – 68.45 %
State Board of Technical Education & Training, Andhra Pradesh
Govt. Polytechnic College, Vijayawada.
3)INTERMEDIATE, 10+2 (MPC) (1992-1994)
Intermediate Board of Education, Andhra Pradesh
4)Schooling (SSC) (1991-1992) .
Board of Secondary Education, Andhra Pradesh
Computer Skills: MS- Office.
PERSONAL PROFILE
Name : SWAMY.VEMULA
Father’s Name : ROSAIAH.VEMULA
Date of Birth : 10-JUNE-1976.(42 years)
Nationality : Indian
Marital Status : married(two kids)
Hobbies : Reading scientific news and playing badmenton
Languages known : English, Hindi and Telugu.
Present Salary in ctc :USD 2500+Bachelor accomodation and food+travel tickets+VISA.
Expected salary in ctc: Nagotiable (as per company standard).
Notice period: Immeadetly.
Declaration: I hereby declare that all the above details furnished by me are correct to the best of my knowledge and I feel responsible for any discrepancies found.
Place: visakhapatnam
Date:12.02.2020
Your’s Sincerely,
Swamy.vemula,
D.Met.E.B.E(MECH).
Pass port No:M7659356 Valid up-to :2025