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Engineer Power Plant

Location:
Riyadh, Saudi Arabia
Posted:
February 24, 2020

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Resume:

SYED FAZAL ALI

: 009*********** / 009*********** : adbyaw@r.postjobfree.com

: https://www.linkedin.com/in/syed-fazal-ali-68a78016/

~SENIOR LEVEL POSITIONS ~

~ QA/QC Material, Piping UG & AG and Welding~

P R O F E S S I O N A L S Y N O P S Y S

A dynamic professional with over 20 years of experience in:

~Quality Management ~Audits & Inspections ~Vendor Inspections

~Received Material verification & Inspection

~Document Review ~Liaising & Coordination ~Safety Operations

Gained insightful experience in executing multiple QA/QC & Inspection Projects while meeting business needs in a fast paced, dynamic & globally expanding environment.

Expertise in handling material receiving inspections, fabrication, piping UG & AG, welding, testing, NDT, Heat Treatment, Gravity, pneumatic, Hydro-testing, coating, insulation & pre- commissioning functions.

Skilled in working in close coordination with work groups to conduct review & approval of quality plans, inspection test plans and detailing on quality requirements to finalize the same for different projects.

Instrumental in conducting quality & project audits on contractors & EPC contracts including construction stages.

Analytical, meticulous and quality-oriented professional with an eye for detail.

Strong problem solving & technical skills coupled with confident decision making for enabling effective solutions leading to high customer satisfaction and low operational costs. C O R E C O M P E T E N C I E S

Implementing QA / QC activities including sub-contractors works in accordance with approved PQP / ITPs, procedures, method statements and other contract documents.

Developing, review and approval of:

o Procedures on NDT & Hydro/Pneumatic Testing, maintaining flow of test packages between Sub-contractor, Contractor & Representatives. o Welding documents viz. Welding Procedure Specifications, Procedure Qualification Records & Welder Performance Qualification Records, Welder Continuity Records, Weld Maps & Welding Data Sheets.

Participating in technical discussions, developing & updating new specifications, evaluating subcontract documents.

Working with a strong vigilance for any potential hazards by performing regular inspections and ensuring adherence to health & safety parameters as per the rules & regulations.

Identifying & developing potential vendors in the market to meet capacity requirements, thereby facilitating purchase operations within the stipulated time frame.

A C A D E M I C Q U A L I F I C A T I O N

Three years of an approved post-secondary engineering program 1994 Associate Engineer from Government Saifee-Eide-Zahabi Institute of Technology Karachi, Pakistan. C E R T I F I C A T I O N S

CSWIP Certified 3.1 Welding Inspector - Certificate No.: 73166/2.

Certificate course of draftsman (1991) YMCA Technical Institute Karachi, Pakistan.

Non-destructive testing in accordance with recommendation of SNT-TC-1A (2006) & requirements of ASNT-CP-189 (2006): o NDT Level – II in radiographic film interpretation

(RTFI).

o NDT Level – II in Penetrant Testing (PT)

o NDT Level – II in Magnetic Testing (MT)

o NDT Level – I in R.T.

o NDT Level – I in V.T.

o NDT Level – I in P.T

T R A I N I N G S

Four weeks training of material testing from NDIC (Non Destructive Inspection Company), Japan on behalf of Ishikawa Jima Harima Heavy Industries Ltd. (IHI) at Hub Power Project, 4 x 323 MW, Baluchistan.

Special training and examination of behalf of Ishikawa Jima Harima Heavy Industries Ltd. (IHI) at Hub power Project, 4 x 323 MW, Baluchistan of Non-Destructive Testing (NDT) Level I in RT/PT & VT.

Special training of safety rules & acceptor from National Power International, U.K. on behalf of Industrial Kinetics Engineering Services (IKES) at Hub Power Project, 4 x 323 MW, Baluchistan.

Special training about issuance of work permit of outage/shut-down work from National Power International, U.K. on behalf of Industrial Kinetics Engineering Services (IKES) at Hub Power Project, 4 x 323 MW, Baluchistan.

Training for work permits procedure from Hadeed safety department.

Special personnel training & examination of Non-Destructive Testing (NDT) Level II in RTFI, PT & MT.

Prime minister’s special training program with the association of Overseas Pakistan’s Foundation, Government of Pakistan for six month skill training in welding trade.

In House training by Amiantit representative Mr. Farooq for Fiber glass (FRP & GRP 2012 in PET-II).

In House training by BONDSTRAND representative Mr. Stive ( Key lock Joint, Adhesive Joint and Butt wrap Lamination 2014 in SEP)

O R G A N I Z A T I O N A L E X P E R I E N C E

Since Oct.’ 19 – To Date Sinopec SSEC (Sabic), Al-Jubail Saudi Arabia as – Sr. Piping Inspector Projects Handled:

GAS PHASE-9: Oct. 19’ – To date

CurrentKey Result Areas:

Reviewing and approving Project ITP’s and Procedures as per project requirments.

Doing inspections as per approved ITP’s.

Doing punch listing.

Attending hydrostatic test inspections.

Doing reinstatments inspection.

Since Jun.’ 18 – Jun.’ 19. Bureau Veritas (Sadara), Al-Jubail Saudi Arabia as – Sr. Mechanical Inspector Projects Handled:

CHEM & Hydrocarbon: Jun. 18’ – Jun. 19’

CurrentKey Result Areas:

Reviewing and approving Project ITP’s and Procedures as per project requirments.

Attending inspection for the modification & new projects as per approved ITP’s.

Attending different kinds of material receiving inspection as per required project specifications.

Doing punch listing of remaining works.

Attending pneumatic & hydrostatic test inspections.

Conducting reinstatments inspection before precom activities.

Dossier reviewing and approving as per project completion. Since 11 Oct.’17 – Dec.’ 17. eTEC (Sabic), Al-Jubail Saudi Arabia as – Sr. QA/QC Projects Handled:

SAFCO IV Reliability Improvement (RIP): 11th, Oct. 17’ – Dec. 17’. Key Result Areas:

Doing inspection on Modification of primary reformer and convection bank, Pig tail replacement, Tube Replacement 408 each. Inlet manifold replacement, Reformed Gas Waste Heat Boiler, Secondary Reformer as per ITP’s.

Supporting PMT construction team during Construction activicitys.

Attending line check with EPC inspectors.

Making punch list’s as per work completion.

Doing punch clearing as after PMT consutruction conformation.

Conducting pneumatic & hydrostatic test inspections.

Dossier reviewing before handed over to precom.

Since Mar. 16’ – 10th, Oct. 17’. Bureau Veritas (Sadara), Al-Jubail Saudi Arabia as – Sr. Mechanical Inspector Projects Handled:

CHEM II: Mar. 16’ – 10th, Oct. 17’.

Key Result Areas:

Supporting C&SU in walk downs.

Doing Walk downs for MCPN and MCC.

Doing punch listing of remaining works.

Reviewing and approving Project ITP’s and Procedures as per project requirments.

Assigning inspectors for daily schedule inspections and walk downs.

Attending inspection for the modification projects as per approved ITP’s.

Dossier reviewing and approving as per project completion. Since Dec. 13’ – July 15’. Sabic (Worley Parsons), Al-Jubail Saudi Arabia as – QA/QC Piping & Welding Projects Handled:

Carbon Black & MTBE of Saudi Elastomer Project (SEP): Dec. 13’ – July 15’ Key Result Areas:

Reviewing and approving construction project documents and project ITPs’ with reference to project ITB while ensuring completion of work in compliance with ITP’s.

Conducting different kinds of material receiving inspection as per required project specifications.

Conducting gravity, pneumatic & hydrostatic test inspections.

Attending weekly quality meetings with Daelim (EPC) contractor.

Managed underground (UG) and aboveground (AG) piping inspections.

Pipe material receiving Inspection.

Ensure proper storage and handling of fabricated spool.

Inspection of trench and bedding prior to laying the pipe.

Inspection of alignment of pipe, Fit-up Inspection, Witness lamination and barcol test of lamination joints.

Witness Key- lock joints & air leak test.

Witness of bolt torqueing Inspection.

Gravity test of all types of underground piping.

Witness of hydro testing.

Conduct holiday testing.

Monitoring daily welding inspections (Shop & Site).

Making punch listing/outstanding items and verification closeout items before testing.

Attended MC walk through and making outstanding punches.

Reviewed and approved quality dossiers.

Feb. 12’ – Oct. 13’ Sabic (Dar Consultant), Yanbu Saudi Arabia as QA/QC Piping & Welding Projects Handled:

Ibn Rushd PET-II: Feb. 12’ – Oct. 13’

Key Result Areas:

Inspected Silo’s assembling & welding works and ensured erection of the same as per ITPs.

Conducting welder qualification test as per project requirements.

Attended weekly quality meeting with Sinopec (EPC) contractor & RFTR Team.

Managed underground (UG) and aboveground (AG) piping inspections.

Pipe material receiving Inspection.

Ensure proper storage and handling of fabricated spool.

Inspection of trench and bedding prior to laying the pipe.

Inspection of alignment of pipe, Fit-up Inspection, Witness lamination and barcol test of lamination joints.

Witness Key- lock joints & air leak test.

Witness of bolt torqueing Inspection.

Gravity test of all types of underground piping.

Witness of hydro testing.

Conduct holiday testing.

Monitoring daily welding inspections (Shop & Site).

Making punch listing/outstanding items and verification closeout items before testing.

Managed shutdown and Tie-in activities and inspections.

Conducting inspection of different materials receiving per required project specifications.

Conducting gravity, pneumatic & hydrostatic test inspections. July 10’ – Jan 12’ Govoni Sim Bianaca Impianti (GSBI), Yanbu, Saudi Arabia as Construction & QA/QC Engineer Project Handled:

400K/TA PP-New Silo’s & Pneumatic Conveying System of NATPET: Jul. 10’ – Jan. 12’ Key Result Areas:

Reviewed and released for construction project documents.

Conducting welder qualification test as per project requirements.

Inspected Silo’s assembling & welding works and ensured erection of the same as per ITPs.

Interfaced with clients and coordinated with subcontractors Al-Dossary for project work.

Served as site In-charge in absence of site manager.

Conducted pneumatic & hydrostatic testing for CS & SS piping’s.

Managed & Coordinate with Clint for pre-commissioning and commissioning activities. Dec. 09’ – Feb. 10’ Arabian Amines Company (AAC), Al-Jubail Saudi Arabia as Construction Engineer (Piping) Project Handled:

Ethylene Mines: Dec. 09’ – Feb. 10’

Key Result Areas:

Monitored work executed by ECP consortium (Hyundai & Hanwha) and expedited the same to achieve the targeted timelines.

Conducted hydrostatic/pneumatic test.

Conduct underground (UG) and aboveground (AG) piping inspections.

Conducted final alignment inspections for rotating equipment.

Inspected insulation and painting works, project piping and pickling & passivation work for stainless steel piping and tanks.

Reviewed & approved final documents (Dossiers) and attended weekly meetings with EPC contractor. Aug. 07’ – Mar. 09’ Siemen AG, Shuaibah, Jeddah Saudi Arabia as QA/QC Engineer Project Handled: Shuaibah III IWPP {Independent Water & Power Project of the Shuaibah Water and Electricity Company

(SWEC)}: Aug. 07’ – Mar. 09’.

Key Result Areas:

Monitor & inspection of entire fabrication shop & site works asper procedures and specifications

Checked:

o NDE requirements are meet as per-project specification and DWG. o Welding consumables CS/SS & alloy steel material as per WPS.

Conducted QA/QC audits for contractors and examined visually completed weld joints.

Pipe material receiving Inspection.

Ensure proper storage and handling of fabricated spool.

Inspection of trench and bedding prior to laying the pipe.

Inspection of alignment of pipe, Fit-up Inspection, Witness lamination and barcol test of lamination joints.

Witness Key- lock joints & air leak test.

Witness of bolt torqueing Inspection.

Gravity test of all types of underground piping.

Witness of hydro testing.

Conduct holiday testing.

Attend welder qualification test as per project requirements.

Attending weekly quality meetings with TATA, Encocorp, AIC contractor. Jul. 06’ – Aug. 07’ Mitsubishi Heavy Industries Ltd.(MHI), Al-Jubail Saudi Arabia as QA/QC Engineer & Expeditor Project Handled:

AR-RAZI Methanol Plant V: Jul. 06’ – Aug. 07’

Key Result Areas:

Managed steel structure fabrication and checkedfitment in accordance to WPS procedure.

Attended weekly meeting with fabrication contractor Al-Babtain.

Conducting inspection of steel structure materials receiving.

Prepared test packages for hydrostatic/pneumatic testing of piping. Jul. 05’ – Jan. 06’ Mapco LLC, United Arab Emirates (UAE) as QC Inspector Project Handled:

Dubai Mall: Jul. 05’ – Jan. 06’

Key Result Areas:

Handled inspection & testing for electro-mechanical installations/erections as per ITP's/design specifications/drawings or contract's requirements and related activities like incoming materials, issuing NCR's and monitoring corrective & preventive actions.

Conducting welder qualification test as per project requirements.

Conducting inspection of different materials receiving.

Developed ITPs method statements, QCPs & technical submittals etc.

Liaised with Project Manager, HVAC design engineers, site engineer erection, installation personnel, consultants and suppliers. P R E V I O U S E X P E R I E N C E

Aug. 03’ – Jul. 04’ Chiyoda Petrostar Ltd. (CPL), Al-Jubail Saudi Arabia as Welding & Piping QC Inspector SIPChem Complex Saudi International Petrochemical Company (SMJ): Aug. 03’ – Jul. 04’ Oct. 01’ – Aug. 03’ Golden Achievement Gate (GAG), Al-Jubail, Saudi Arabia as Project Supervisor Maintenance Contract in Saudi Iran & Steel Company (HADEED): Oct. 01’ – Aug. 03’ Jun. 00’ – Sep. 01’ Willich (Troough Wa Tehla Contracting Est.) Al- Jubail, Saudi Arabia as Assistant Engineer Project of KEMYA & HITACHI: Jun. 00’ – Sep. 01’

Mar. 98’ – Sep. 98’ Industrial Kinetics Engineering Services (IKES), Bluchistan, Pakistan as Supervisor Shutdown/Outage 98’ of Boiler Unit No. 3, 2 & 1 in HUBCO POWER PROJECT (4 X 323 MW) Oil Fired Thermal Power Station: Mar. 98’ – Sep. 98’

Mar. 97’ – Oct. 97’ Mitsubishi Heavy Industries Ltd. (Nichiman), Muzaffargarh, Pakistan as QC Engineer AES LalPir 362MW and AES Pak Gen 365MW Oil Fired Power Plant: Mar. 97’ – Oct. 97’ Nov. 94’ – Feb. 97’ Ishikawajima Harima Heavy Industries Ltd. (IHI), Bluchistan, Pakistan as Assistant QC Engineer HUBCO POWER PROJECT (4 X 323 MW) Oil Fired Thermal Power Station: Nov. 94’ – Feb. 97’ Managing work:

Focus on priorities set by business/supervisor/manager, properly prepare and schedule time allotted for task and leverage resources, cooperate with other work groups. Applied Learning:

Participate in learning/training activities and opportunities and learn and follow manufacturing quality documentation, procedures and instructions.

Contributing to Team Success:

Contribute positively to goals and objectives, involve and take input from others, keep others informed of actions/ideas and display positive attitude.

Quality:

Follow policies and procedures, ensure high quality output and display questioning attitude, raise quality concerns. Technical and Professional Knowledge:

Perform daily measurements and provide technical feedback on component/part conformance to design, make sketches and rough layouts, record and analyze data, make calculations and estimates, report findings and interpret codes, standards and technical documents to determine QA requirements. Safety Awareness:

Identify safety issues and problems, take appropriate corrective action and monitor the corrective action. Energy:

Meet demanding productivity goals, perform repetitive work without losing effectiveness. Physical Capabilities:

Willing to travel, can work under pressure, fast-paced environment, have attention to detail, hand-eye co-ordination, can work in combination of sitting/standing/walking, can take large workload, can work in tight deadlines, can work overtime.

Able to pass an eye examination to meet ISO 9712 requirements.

A proven commitment to workplace health and safety. Decision Making:

Identify issues, problems and opportunities, gather and interpret information, generate alternatives and choose appropriate action and commit to action.

Personal Suitability:

Effective interpersonal skills, flexibility, accurate, team player, excellent oral communication, have excellent written communication, reliable and organized.

P E R S O N A L D E T A I L S

Date of Birth : 1975.

Languages Known : Arabic, English & Urdu.

Resident Address : Jubail, Saudi Arabia.

Nationality : Pakistani.

Marital Status : Married.

Driving License : Saudi, UAE & Pakistan.

No. of Dependents : Two (2).



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