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CURRICULUM VITAE

VIJAYAN AMALA RAJ JOSEPH E-mail: adbxga@r.postjobfree.com

Procurement quality control/ MOBILE: 055*******

Procurement Engineer

OBJECTIVE:

To get associated with a progressive organization that provides me an opportunity to apply my knowledge and intellect whole heartedly with complete dedication and to involve myself as a part of the team that dynamically works towards the growth of the organization. Profile Summary:

Having extensive 13 + years of Experience especially in Procurement quality control/ Vendor Inspection for Oil & Gas projects, Power Plant, Piping Projects Erection & Commissioning, Inspection

& expediting, Quality Management of Mechanical Rotary & Static Equipment, Piping works in Power Plant, Petrochemical, Refinery, Oil & Gas projects. EDUCATIONAL QUALIFICATION:

Bachelor of Engineering (Mechanical) from Visveswariah Technological University, (VTU) Karnataka, INDIA.

SOFTWARE PROFICIENCY:

Auto CAD

MS Word, Power Point, Excel.

SAP-QM (Quality Management).

SAP-MM (Material Management).

TECHNICAL QUALIFICATIONS:

Certified Welding Inspector – CSWIP 3.1(Certificate No. 78318)

Radiography Testing

Magnetic particle Testing

Ultrasonic Testing

Liquid penetrant Testing

OVERSEAS EXPERIENCE:

SAUDI ARABIA

GERMANY

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Other Qualifications:

Internal Quality Auditor Certified TS 16949-2002

Attended Quality Awareness Training of ISO 9001:2015 Standard

TQM Training

Work Experience Summary:

Organization -1:

Company : Arabian Bemco Contracting Co Ltd

Designation : Procurement engineer/Procurement QC

Duration : March 2012 to July 2019

Name of Project (i) : Riyadh Power Plant -10,

Consultant : Worley parson

Duration : March 2012 to March 2016

Name of Project(ii) : Flare Gas Recovery System

Client : ARAMCO

Contract # : 660******* & 660*******

B.I. # : BI-10-01802

Position : Procurement engineer/Procurement QC

Duration : March 2016 to July 2019

Organization -2:

Company : Bosch limited – Oil and Gas & Automotive Division Designation : Procurement QC engineer

Duration : Oct 2008 – Nov 2011

Project Involved : Global Purchase

Organization -3:

Company : ACS third party inspection (General Motors-North America) Designation : Quality Analyst.

Duration : JUN 2007 –OCT 2008

Organization -4:

Company : Stump Schuele & Somappa Pvt. Ltd., S.India Designation : Sr.QA/QC Engineer.

Duration : JAN 2006 –May 2007

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Duties and Responsibilities:

Procurement Responsibilities -

Coordinate with QA Manager together with Project Management to solve the vendor’s, materials and subcontractor’s issue regarding materials procurement, inspection and on time delivery at site

Quantity survey- based on priority and commodity

Techno commercial negotiations with vendors.

Coordinates between QA/QC and Saudi Aramco for Project and Internal Audits through a SA approved third party agency at completion of 15% & 60% Procurement Phase

Review/prepare of Materials Requisition (MR), Inspection Assignment Package (IAP), and Non material requirement (NMR) for all the Discipline.

Conversant with System Standards ARAMCO Standards/ ASME/ASTM/API/BS/ISO 9000 Standards, Quality requirements specified in the project scope of work & as per Schedule Q.

Ensure that the materials delivered comply with the Standard and Specification based on the Project and site requirement

Coordinated with the third party inspector in regards to the requirement needed when conducting inspection

Coordinate with supervisor in Follow up with the third party vendor inspector regarding the inspection report till final release of materials from the manufacturer

Coordinate- vendor regarding the Non-Material Requirement (NMR) and other technical data

Involves in the inspection and supervision during the fabrication stage of materials by the vendor/manufacturers

As a Quality Control responsible for receiving inspection, monitored Quantity as per PO, Quality with reference to SATIP and SAIC relevant to the commodity in line with Procurement Documentation and as per Schedule Q.

To prepare and submit reports required by the project such as Monthly Quality Management Report, Weekly Report, Two Week Look Ahead Inspection Schedule

Prepare Final Disposition Report (FDR)

Review and Submit NMR's / SPDP's / IDR's Packages

Interface with component teams to prioritize supplier development needs by component to improve cost competitiveness or supply constraints

Research external market information and entrepreneurial companies to identify potential sources and suppliers

Drive supplier selection through robust qualification processes

Assess new and existing supplier capabilities to meet product, cost, quality, capacity and fulfillment ensuring suppliers are able to meet requirements for performance, quality, cost and delivery of components and requirements for TS 16949, ISO 14001 and other applicable customer and internal system and reputation requirements Based on Screening, priorities preferred suppliers

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Drive improvements utilizing Lean methodologies, supplier scorecards and own supplier

. audit, ensuring supplier compliance, whilst driving systematic problem solving and process improvement plans to deliver value

Track the supplier’s performance indicators, based on their scorecards and rankings, to facilitate and develop the supply base’s ability to consistently meet or exceed defined expectations

Develop positive relationships and work closely with sourcing leaders to manage, implement and track supplier/engineering, design changes, capacity studies and New Product Introductions, and transfers

Deliver results as measured by key metrics, such as supplier yield, field cost, field defect rate, supplier quality plan engagement/effectiveness, and corrective & preventative action closure

Specify, develop, and validate advanced technology, quality information and test equipment

Specify and develop product acceptance/test procedures that relate to a complex process

(state-of-the-art) or highly complex product

Provide correlation with company facilities

Act as consultant to communicate and coach the Quality, Manufacturing, Engineering and procurement organizations to drive cost effective improvements to Quality and Manufacturing processes, minimizing waste, introduce new products and improve product design Provide technical expertise and leadership to sourcing and development of suppliers with respect to technology, performance, quality, cost, logistics and delivery

Provide leadership during investigations of major problems and or special projects focusing on developing working relationships with suppliers and the supply chain with regard to product development and procurement of parts

Responsible for leading the solution for supplier component concerns, driving Advanced Product Quality Planning (APQP), Production Part Approval Process (PPAP), customer interaction, supplier interaction, Value Analysis/Value Engineering (VA/VE) support, supplier component development and approval and supplier cost improvements

Carry out new supplier validation audits, with supplier support and supplier Advanced Product Quality Planning (APQP)

Assist with new product launch by working with suppliers to ensure that key milestones are achieved

Work with Engineering (Design and Manufacturing Engineers) team to define process parameters and criteria to ensure supplier process capability is effective to meet product and process requirements

Keep up with current and developing manufacturing and engineering trends that concern product quality

Contribute to continuous improvement activities

Provide technical expertise to customers/licensees in solving technical problems associated with product supply and test facilities

Write reports and present progress at project meetings and to clients

Achieve goals within budget

Conduct benchmarking studies to determine best practices/designs and future trends Page 5 of 7

Undertake personal continuous training and development

Perform root cause analysis and resolve problems Material receiving /Hydro test package specialist Responsibilities: -

Inspection of Raw materials like Pipes, Plates, Flanges, Clad Plates. Includes correlation of Heat numbers, Material test certificates review, Visual and Dimensional of raw materials. Heavy Boiler, Guillotine Dampers, Stacks, Flare, Steam Turbine, Economizers Boiler Drums, Material Inspection (Heavy Piping Valves MOV Ranges Size 42” 24” 16” to Small Bores). Mechanical Static & Rotating Equipment’s, Pumps, Metering skids for Oil & Gas Plants

Review the Inspection test plans (ITP's), Quality management procedure documents Review before conducting Inspection

Review the IFC (Issued for Construction Package) packages, Governing standards and specifications.

Review fabrication and erection documents and work quality in terms of specification, workmanship and other variables as indicated in the above mentioned documents as per Quality standard procedure and client’s specifications.

Responsible for the entire piping erection & inspection activities.

Ensure Satisfactory Identification of materials (PMI reports review). Review of piping P&ID and isometric drawings.

Reviewing Procedures for Documentation as per Project Specifications.

Monitoring the welding of joints according to Isometric Drawings and Checking Diameter, Thickness, Drawing Number, & Class in welding Progress report.

Monitoring and inspecting the prefabrication works by the contractors including the inspection of incoming materials, material handling, heat number transfer, Fit-up, PMI (Positive material identification), reinforced pad test.

Ensure satisfactory identification of materials, proper protection of piping and fittings. Verify proper size and schedule of pipe, rating of flanges, proper flange face and fittings.

Monitoring and inspecting the prefabrication works including the inspection of incoming materials, material handling, and heat number transfer activities.

Verify proper size and schedule of pipe, rating of flanges, proper flange face and fittings.

Evaluation of test package contents, lines checking against drawing requirements to ensure completeness and accuracy of the piping system

Reviewing final Packages for Hydro-Tests, approving & releasing for Hydro-Test.

Checking the punch listing items as per P & ID and isometric such as Pipe supports, Valves, Guides, Shoe supports and NDT completion and approving releasing Packages for Hydro test.

Witness of Hydro test and Pneumatic test of piping systems. Page 6 of 7

Witness final pressure tests, including verification of pressure gauges with adequate dial range and calibrated.

Verify flow direction arrows on valves; also verify that the properly identified of valves are installed in accordance with the P& I D.

Witness of Reinstatement of piping system after Hydro test.

Final line checking and punch listing as per P&ID as per standards.

Co-ordinate with client’s project inspection unit for necessary project inspection for witnessing / Hold points.

Conducted Alignment inspections for Rotating & Statics Equipment’s Inspections

Conduct site RFI Inspection related to Equipment, Piping, Insulation and Hydro test

Issue Internal NCR and Logbook for violations

Follow-up the corrective action for NCR closure.

Prepare Hydro test packages.

Prepare Tie-in Packages

Prepare Hot Tap Packages

Witness of internal cleaning of piping spool, fit up inspection.

Involved in Mechanical completion activities, including punch list preparation according to category “A” “B” etc. and punch list follow-up for the close out of the Punch items accordingly, prior to final completion Inspection.

Prepare snag/punch list and follow-up till closing

Review the Structural Drawing and co-ordinate with Construction Team.

Inspection of orientation, Levelness, Alignments and verticality of steel structures

Ensure that all connections to be sure that all bolts have been installed.

Witness and inspect the shell plates of tank by NDT and check the dimension

(Peaking, Banding, Plumbness and Roundness) according to API standards

Perform inspection to the tanks handover include Vacuum leak test for Bottom Plates & Pneumatic test to the nozzles, manholes, bottom plates of the tanks as per API 650

Prepare & submit work completion reports to the works Manager.

Attending Mechanical Completion Walk down and punch list preparation with Client.

Familiar with International codes, Standards, and Specifications like ASME Sec IX, B 31.1, 31.3, ASNT, AWS D1.1, API.

General and Task Management

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Personal Details:

Name : Vijayan amala raj

Date of Birth : 23-04-1977

Nationality : Indian

Marital status : Married

Language : English, Hindi, Urdu, Kannada, Malayalam, Tamil, telugu .

Declaration: -

I hereby declare that the information given above is correct and true to the best of my knowledge and belief.

Date : Vijayan amala raj Joseph

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