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Quality Engineer Lean Six

Roselle, IL
February 23, 2020

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MS (Industrial Technology and Operations) Illinois Institute of Technology, Chicago, GPA 3.55/4.0 Aug 17 - May 19 BS (Mechanical Engineering) University of Pune, Pune, India, GPA 3.7/4.0 Jun 16- Jun 16 Professional Experience

Quality Engineer “Ucal Systems Inc” Elgin, Illinois Jun 19- Present

• Implemented new QMS AS9100 Rev D and ensured the ongoing efficiency of integrated QMS (IATF & AS9100)

• Ensure the active duties of maintaining ISO/IATF 16949/AS9100 quality standards, systems improvement and certification are achieved and practices maintained throughout the company

• Ensure all internal audits are conducted timely & corrective actions are implemented according to Internal procedure

• Collaborated with purchasing to drive supplier quality development

• Part of the CFT in APQP, Preparing and reviewing PFD, PFMEA’s, Process Control Plans, PPAP & other engineering docs.

• Provide trending analysis on quality issues and performance metrics (field rejects, internal rejects, COPQ, PPM etc)

• Analysis of customer rejected part, preparing 8D reports and communicate back to customer

• Resolve customer complaints and implement systemic corrective actions and preventive actions and horizontally deploy best practices to similar processes and products

• Responsible for reducing Process variation in Hydromat machines by 9%

• Assist production to train operators about the quality alerts, equipment function and inspection methods

• Assist quality assurance inspectors to ensure systemic quality protocols Manufacturing Quality Engineer, “India Mega Agro Anaj Ltd” India Jul 16-Jul 17

• Assisted senior engineers on process development projects

• Implemented 5S program in warehouses which increased utilization of space by 10% and kept factory clean & risk free

• Used MINITAB to prepare statistical process control reports to address quality issues

• Assisted engineering team in preparing for internal/external audits for improving internal processes Manufacturing Engineering Intern, Vikas Engineering Works, India May 15- Dec 15

• Part of RCA team, identified unreliable CNC machines and resolved the corrosion problems which increased the rolled throughput yield of process by 10%

• Prepared project reports on effects & remedies of excessive temperature on CNC machine tool turret Academic Projects

• Lean Six Sigma Case Study: - Waste analysis using process activity mapping and manufacturing process capability is evaluated. Further, failure mode and effects analysis are used in developing the continuous improvement program

• Optimization of Machining parameters for CNC machines using Taguchi’s method: -Study highlights optimization of turning process parameters to provide good surface finish and hardness using design of experiments

• Design, Experimentation and Fabrication of Aqua Silencer: - Replaced catalytic converter with aqua and charcoal, and reduced the exhaust gases by 54%.

Technical Skills and Credentials

• Lean Six Sigma Green Belt- Indian Institute of Technology, Kharagpur-2016 & IASSC-2018 (ASQ- CQE ongoing)

• Certified AS9100 rev D/ ISO 9001:2015 internal auditor

• Certified in automotive core tools from AIAG: APQP, Control Plan, PPAP, FMEA, MSA, SPC

• Proficient in reading Engineering drawing, GD & T, standards IATF 16949, AIAG Standards, AS9100 & ISO 14001

• Software- MINITAB, MS Excel, Basic working knowledge of CAD Software (CATIA, SOLIDWORKS)

• Member of “American Society for Quality” and “Society of Manufacturing Engineers”

• Problem-Solving Methodologies (Lean, Ishikawa, 3P-Cummins, 5 Why analysis)

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