BHARAT VARMA POOSAPATI

adbvzc@r.postjobfree.com 443-***-**** linkedin.com/in/bharat-varma-poosapati 13 Turquoise Way, Boston, MA

Northeastern University, Boston, MA Aug 2017 – Dec 2019 Master of Science in Industrial Engineering, GPA: 3.717/4.0 GITAM Institute of Technology, Visakhapatnam, India June 2013 – Apr 2017 Bachelor of Technology, Mechanical Engineering, GPA: 9.46/10 Logistics Intern, ContiTech Thermopol LLC, Somersworth, NH, USA June 2018 – Dec 2018

• Initiated and implemented a structured cycle count program using ABC analytics to prioritize material for inventory optimization

• Processed inventory transactions in SAP ERP software using WM module. Helped resolving backorders and exceptions in inventory.

• Designed Tugger Carts with customized space allocation using SolidWorks that provided components to 23 Assembly stations.

• Successfully launched Tugger train onto Assembly floor for Material Handling. Assisted in SOP’s, Time studies and in scheduling trips.

• Performed analysis and demonstrated a clear break down between Honda’s Estimated and actual costs for future Budget Planning.

• Explored opportunities for improvement through Gemba Walks by engaging with employees on production line.

• Assisted in organizing Annual Inventory day for ContiTech successfully, resulting in a mere deficit of few thousands of dollars.

• Forecasted weekly Order checklists for Blow Mold, Assembly and Finishing areas of the plant.

• Provided Training session on scanners system to logistics team and built 3-person teams to perform cycle counts without discrepancies.

• Performed regular inspections to ensure FIFO for material handling. Worked in Compliance with IATF-16949 Standards. Engineering Intern, National Thermal Power Corporation, Visakhapatnam, India May 2016 – June 2016

• Studied in detail working principles, factors affecting performance of Coal Mills. Proposed adjustments for better performance.

• Learnt operations and maintenance activities of Rankine Cycle. Assessed Environment Impact for sustainable development. Software : CATIA, ANSYS, AUTOCAD, MATLAB, SIMIO, SAP, Microsoft Suite, TABLEAU, MINITAB, APT, Solidworks, Basic SQL queries. Lean, Six Sigma : Value Stream mapping, Gemba Walks, Ishikawa Diagram, DMAIC process, FMEA, regression analysis, poka yoke, 5S. Certifications : Six Sigma Green Belt Training, Project Management Professional, American Red Cross CPR/AED Certified. Workshop : Lathe, CNC Machine, Universal Milling Machine, Electric Arc Welding, Tin-smithy, Carpentry, Forging and Filing. Ford Container Inspection, ContiTech Thermopol LLC Methodology • Developed Value Stream Map for inspection of SB31, 43 and 101 bins .Carried out initial time studies.

• Identified root causes using Ishikawa Diagram, Improvised VSM with a new procedure.

• Compared new process times with historic data and implemented the new process with target sheets.

• Documented New Operating and safety procedures for new process. Deliverables • Monitored Process KPI’s daily and reported to Head of Supply Chain collectively.

• Improved Process Efficiency from 75.5% to 116% in a span of 2 months. Manufacturing Simulation to identify bottlenecks

Methodology • Built a shop floor simulation model for an OEM supplier using SIMIO Software.

• Used realtime quoted and actual cycle times through Capacity Run@Rate audit during an internship.

• Rectified existing simulation model by eliminating avoidable delays and excess stations Deliverables • Improved utilization of Assembly station from 60.3 to 94.1% and Inspection Station from 84.01% to 99.88%.

• Identified Scope of utilizing Simulation Software with real time data to identify bottlenecks. Electroacoustic Transducer: Design and Analysis

Methodology • Designed a CATIA model of electro-acoustic Tonpilz transducer encapsulated with Polyurethane to perform

• Performed structural analysis with ANSYS by inputting material properties, boundary conditions, contacts etc.

• Compared Pressure vs Displacement vs Von Mises Stress graphs with membranes of different thickness. Deliverables • Achieved sustenance of Model up to 600M depth under water with a membrane thickness of 50 mm.

• Felicitated with Dr. A. P. J. Abdul Kalam Award for being a Topper amongst 300 peers of Mechanical Department, Gitam University.

• Held a 2-week workshop as an NSS Member, tutoring pupils the basics of Mathematics and Science, at Zilla Parishad High School, Vizag

• Built a 5-person NSS team to help clear exhibits and re-plantation at Indira Gandhi Zoological Park, India after HudHud Cyclone disaster

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