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Manager Engineering

Location:
Chennai, Tamil Nadu, India
Posted:
February 20, 2020

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Resume:

MATHIAZHAGAN KALIAYAPERUMAL

Phone: +91-979*******; Email: adbvmy@r.postjobfree.com ;

LinkedIn: Mathiazhagan kaliayaperumal-38981127

18+ Years of experience in Quality Assurance, Manufacturing Operations, Lean / Six Sigma, Vendor Development / SQE, Project Management, R&D, Manufacturing Engineering and TPM

Professional Experience

Sr.Manager – Quality Assurance / COS Leader / Manufacturing Engineering

Plan and establish a company Quality Assurance Procedures, standards and Specifications

Lead a team of Quality and process engineering to set up a high standard manufacturing process and quality standards

Closely work with internal design team and customer, understand the CTQs and convert them into process / product specifications Managing customer complaints and Warranty issues

Responsible for ISO 9001: 2015,14001: 2015 and ISO 45001: 2018 implementing systems

Guide the team to perform Process / product audit and implement effective corrective actions, if case of any non-conformance Review and approve PFD, Control plan and FMEA

Drive the team for continuous improvement as per Carlisle COS guidelines Responsible key COS modules like 5S / Safety, Kaizen, Visual Management, TPM and Built -in – Quality

Design and develop new machines / assembly lines to meet the customer demand and quality requirements

Capacity analysis and Balancing assembly lines

Managed and successfully installed machining cell consists of six CNC machines & eight assembly cells in green field factory. Successfully localized Brake actuators & Master cylinders and realized 40% savings by establishing in-house machining

Cost reduction of $25K through optimized packing standard Jan 2017 – now

1 year 6 months

Sr. Manager – Localization Project Manager & Quality Assurance, Carlisle Brake & Friction, Chennai

Manage the localization projects from end to end

Responsible for transfer projects to ensure achievement of QCD Targets. Drive projects through phases & gate reviews.

Develop the project plan, product review, localization feasibility, cost comparison for localization projects

Co-ordinate with Carlisle overseas companies and Indian team for launching localization project successfully

Established state of art of Metrological lab & Metallography lab in green field factory.

Responsible for Plant Quality

Managed and successfully launched three variants of ball on ramp actuator assembly and two variants of CCV & TSC Master cylinders Obtain ISO 9001: 2015 certification for the green field factory Successfully maintain customer PPM <100 for OE customer for 24 months consecutively

July 2014 – Dec 2016

1 Year 6 months

Objectives

Forward-focused Operational

management with a strong ability to

identify opportunities for revenue

growth and build high performance

teams to support objectives

Technical Skills

Business case / P&L

Project Management

Customer Management

Manufacturing process

Design

Capacity Planning

Supplier Audit &

Approval

Supplier program

Management

ISO 9001, 14001, 45001

Lean / Six Sigma & TPM

APQP, PPAP, SPC, FMEA

MSA

Testing &Reliability

Analysis

Costing Management

Academic Credentials

MBA – Operations from Bharathidasan

University with 74 %

B.E -Mechanical Engineering from Madras

Institute of Technology with 66 %

DIPLOMA in MECHANICAL ENGINEERING

with 84% FIRST CLASS with Honour

MATHIAZHAGAN KALIAYAPERUMAL

Phone: +91-979*******; Email: adbvmy@r.postjobfree.com ;

LinkedIn: Mathiazhagan kaliayaperumal-38981127

18+ Years of experience in Quality Assurance, Manufacturing Operations, Lean / Six Sigma, Vendor Development / SQE, Project Management, R&D, Manufacturing Engineering and TPM

Professional Experience

May 2012 – June 2014

2 years 2 months

Manager – Supplier Quality Engineering

Carlisle Brake & Friction, Chennai

New Supplier identification and approval for various commodities like Sheet Metal, Castings, Forgings, Machining and Hydraulic components etc., Lead supplier development strategy, designing the metrics for the function and supplier performance.

New Product development as per Carlisle NPD procedures. Work with Engineering (Design and Manufacturing Engineers) team to define process parameters and criteria to ensure supplier process capability is effective to meet product and process requirements Support Purchasing with the supplier approval process by assessing manufacturing/technology capabilities and Health, Safety and Environmental risks

Supplier Nomination, Design review, Manufacturing process feasibility review and Process sign off. Manage projects till PPAP approval More than 32 suppliers audited and approved for various commodity Under localization projects, more than 100 BOMs have developed in India Member – R & D

WABCO India Ltd, Chennai

Responsible for testing and development of Brake actuation products like brake chamber, actuator, slack adjuster etc.,

Instrumental in the core benchmarking of pneumatic brake actuation products Successfully benchmarked for Type 30 spring brake actuators with pipe extension to improve the brake response time

Successfully tested and launched Automatic slack adjuster Work with Design Engineers to develop the Product Specification / Product Development specification based on the customer input Conduct DFR study at concept stage of development to demonstrate the reliability target to customer.

Leading CFT team for failure analysis and product improvement Sep 2010 –May 2012

1 Year 8 Months

Soft Skills

Communication Skills

Mentoring & Coaching

Problem solving skills

Stakeholder Management

Empowerment

Training Training attended attended

Training undergone for Product

Application and Testing at GKN

RPDC, LOHMAR –Germany for 4

weeks

Wet Brake Application Training at

China- Carlisle India

Master cylinder product application

training & WCM – Carlisle UK

Business Execution and

Interpersonal Skills by Dale Carnegie

Institute

Dry Caliper Manufacturing training in

Japan for 2 weeks

Certifications

ISO 14001: 2015 Lead Auditor License

17/IN/1016445/25637/0631

ISO 9001: 2015 Lead Auditor

License LA3 /16/IN/4130

Lean Six Sigma Black Belt

License 10210716

Practical Metallography training in IIT

ISO 45001: 2018 Lead Auditor

MATHIAZHAGAN KALIAYAPERUMAL

Phone: +91-979*******; Email: adbvmy@r.postjobfree.com ;

LinkedIn: Mathiazhagan kaliayaperumal-38981127

18+ Years of experience in Quality Assurance, Manufacturing Operations, Lean / Six Sigma, Vendor Development / SQE, Project Management, R&D, Manufacturing Engineering and TPM

Professional Experience

Assistant Manager – Application & Testing

GKN Driveline India Ltd.

Responsible for driveshaft testing and development in India. Worked various program of OE customer like Ford B519, Hyundai, Nissan X1 & Toyota 800.

Establish a state of art of test lab for performance, strength, fatigue and endurance testing. Have visited to Germany for application & testing training for 4 weeks

Post-test analysis and report preparation

Conduct round robin test to establish a standard to meet the global test center acceptance criteria. Achieved the best test lab in round robin global test

Jan 2009 – Sep 2010

1 Year 7 Months

Senior Engineer – Quality Assurance

GKN Driveline India Ltd.

Heading activities of QA department & Receiving, In-process and Final Inspection along with a stream of 8 Engineers, Technicians and Inspectors. Audit and certify the finished products, carry out layout inspection as per customer requirements. Analysis of internal scrap / rework generated due to product non-conformity and ensures corrective and preventive actions to avoid recurrence Root cause analysis of customer complaints through CAPA, 8D and /or Customer prescribed format, on-time response and ensures no repetitive occurrence

Established a Metrology lab in green field factory Implementing first principle inspection method for new machine/ process approval Successfully launched 3 machining cells by conducting Machine capability Study and preliminary process capability study July 2007 – Dec 2008

1 Year 6 months

Senior Engineer – Assembly

Brakes India Ltd. (Unit 51: AZTEC AUTO)

Managing day to day production

Responsible for implementing TPM Kobetsu Kaizen

Supervisor – Production

Drill Jig Bushings Pvt.Ltd.,

Process planning, process development and tooling

development

Managing day to day production output

Productivity increased by 20 %

Apr 2001 – Nov 2004

3 Years 7 months

Dec 2004 – June 2007

2 Years 6 months

Production Supervisor

R.G. Bronze Manufacturing Pvt.Ltd. (May 1998 – Mar 2001, 2 years 10 months) Managing day to day production & manpower

Inventory Management



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