MATHIAZHAGAN KALIAYAPERUMAL
Phone: +91-979*******; Email: adbvmy@r.postjobfree.com ;
LinkedIn: Mathiazhagan kaliayaperumal-38981127
18+ Years of experience in Quality Assurance, Manufacturing Operations, Lean / Six Sigma, Vendor Development / SQE, Project Management, R&D, Manufacturing Engineering and TPM
Professional Experience
Sr.Manager – Quality Assurance / COS Leader / Manufacturing Engineering
Plan and establish a company Quality Assurance Procedures, standards and Specifications
Lead a team of Quality and process engineering to set up a high standard manufacturing process and quality standards
Closely work with internal design team and customer, understand the CTQs and convert them into process / product specifications Managing customer complaints and Warranty issues
Responsible for ISO 9001: 2015,14001: 2015 and ISO 45001: 2018 implementing systems
Guide the team to perform Process / product audit and implement effective corrective actions, if case of any non-conformance Review and approve PFD, Control plan and FMEA
Drive the team for continuous improvement as per Carlisle COS guidelines Responsible key COS modules like 5S / Safety, Kaizen, Visual Management, TPM and Built -in – Quality
Design and develop new machines / assembly lines to meet the customer demand and quality requirements
Capacity analysis and Balancing assembly lines
Managed and successfully installed machining cell consists of six CNC machines & eight assembly cells in green field factory. Successfully localized Brake actuators & Master cylinders and realized 40% savings by establishing in-house machining
Cost reduction of $25K through optimized packing standard Jan 2017 – now
1 year 6 months
Sr. Manager – Localization Project Manager & Quality Assurance, Carlisle Brake & Friction, Chennai
Manage the localization projects from end to end
Responsible for transfer projects to ensure achievement of QCD Targets. Drive projects through phases & gate reviews.
Develop the project plan, product review, localization feasibility, cost comparison for localization projects
Co-ordinate with Carlisle overseas companies and Indian team for launching localization project successfully
Established state of art of Metrological lab & Metallography lab in green field factory.
Responsible for Plant Quality
Managed and successfully launched three variants of ball on ramp actuator assembly and two variants of CCV & TSC Master cylinders Obtain ISO 9001: 2015 certification for the green field factory Successfully maintain customer PPM <100 for OE customer for 24 months consecutively
July 2014 – Dec 2016
1 Year 6 months
Objectives
Forward-focused Operational
management with a strong ability to
identify opportunities for revenue
growth and build high performance
teams to support objectives
Technical Skills
Business case / P&L
Project Management
Customer Management
Manufacturing process
Design
Capacity Planning
Supplier Audit &
Approval
Supplier program
Management
ISO 9001, 14001, 45001
Lean / Six Sigma & TPM
APQP, PPAP, SPC, FMEA
MSA
Testing &Reliability
Analysis
Costing Management
Academic Credentials
MBA – Operations from Bharathidasan
University with 74 %
B.E -Mechanical Engineering from Madras
Institute of Technology with 66 %
DIPLOMA in MECHANICAL ENGINEERING
with 84% FIRST CLASS with Honour
MATHIAZHAGAN KALIAYAPERUMAL
Phone: +91-979*******; Email: adbvmy@r.postjobfree.com ;
LinkedIn: Mathiazhagan kaliayaperumal-38981127
18+ Years of experience in Quality Assurance, Manufacturing Operations, Lean / Six Sigma, Vendor Development / SQE, Project Management, R&D, Manufacturing Engineering and TPM
Professional Experience
May 2012 – June 2014
2 years 2 months
Manager – Supplier Quality Engineering
Carlisle Brake & Friction, Chennai
New Supplier identification and approval for various commodities like Sheet Metal, Castings, Forgings, Machining and Hydraulic components etc., Lead supplier development strategy, designing the metrics for the function and supplier performance.
New Product development as per Carlisle NPD procedures. Work with Engineering (Design and Manufacturing Engineers) team to define process parameters and criteria to ensure supplier process capability is effective to meet product and process requirements Support Purchasing with the supplier approval process by assessing manufacturing/technology capabilities and Health, Safety and Environmental risks
Supplier Nomination, Design review, Manufacturing process feasibility review and Process sign off. Manage projects till PPAP approval More than 32 suppliers audited and approved for various commodity Under localization projects, more than 100 BOMs have developed in India Member – R & D
WABCO India Ltd, Chennai
Responsible for testing and development of Brake actuation products like brake chamber, actuator, slack adjuster etc.,
Instrumental in the core benchmarking of pneumatic brake actuation products Successfully benchmarked for Type 30 spring brake actuators with pipe extension to improve the brake response time
Successfully tested and launched Automatic slack adjuster Work with Design Engineers to develop the Product Specification / Product Development specification based on the customer input Conduct DFR study at concept stage of development to demonstrate the reliability target to customer.
Leading CFT team for failure analysis and product improvement Sep 2010 –May 2012
1 Year 8 Months
Soft Skills
Communication Skills
Mentoring & Coaching
Problem solving skills
Stakeholder Management
Empowerment
Training Training attended attended
Training undergone for Product
Application and Testing at GKN
RPDC, LOHMAR –Germany for 4
weeks
Wet Brake Application Training at
China- Carlisle India
Master cylinder product application
training & WCM – Carlisle UK
Business Execution and
Interpersonal Skills by Dale Carnegie
Institute
Dry Caliper Manufacturing training in
Japan for 2 weeks
Certifications
ISO 14001: 2015 Lead Auditor License
17/IN/1016445/25637/0631
ISO 9001: 2015 Lead Auditor
License LA3 /16/IN/4130
Lean Six Sigma Black Belt
License 10210716
Practical Metallography training in IIT
ISO 45001: 2018 Lead Auditor
MATHIAZHAGAN KALIAYAPERUMAL
Phone: +91-979*******; Email: adbvmy@r.postjobfree.com ;
LinkedIn: Mathiazhagan kaliayaperumal-38981127
18+ Years of experience in Quality Assurance, Manufacturing Operations, Lean / Six Sigma, Vendor Development / SQE, Project Management, R&D, Manufacturing Engineering and TPM
Professional Experience
Assistant Manager – Application & Testing
GKN Driveline India Ltd.
Responsible for driveshaft testing and development in India. Worked various program of OE customer like Ford B519, Hyundai, Nissan X1 & Toyota 800.
Establish a state of art of test lab for performance, strength, fatigue and endurance testing. Have visited to Germany for application & testing training for 4 weeks
Post-test analysis and report preparation
Conduct round robin test to establish a standard to meet the global test center acceptance criteria. Achieved the best test lab in round robin global test
Jan 2009 – Sep 2010
1 Year 7 Months
Senior Engineer – Quality Assurance
GKN Driveline India Ltd.
Heading activities of QA department & Receiving, In-process and Final Inspection along with a stream of 8 Engineers, Technicians and Inspectors. Audit and certify the finished products, carry out layout inspection as per customer requirements. Analysis of internal scrap / rework generated due to product non-conformity and ensures corrective and preventive actions to avoid recurrence Root cause analysis of customer complaints through CAPA, 8D and /or Customer prescribed format, on-time response and ensures no repetitive occurrence
Established a Metrology lab in green field factory Implementing first principle inspection method for new machine/ process approval Successfully launched 3 machining cells by conducting Machine capability Study and preliminary process capability study July 2007 – Dec 2008
1 Year 6 months
Senior Engineer – Assembly
Brakes India Ltd. (Unit 51: AZTEC AUTO)
Managing day to day production
Responsible for implementing TPM Kobetsu Kaizen
Supervisor – Production
Drill Jig Bushings Pvt.Ltd.,
Process planning, process development and tooling
development
Managing day to day production output
Productivity increased by 20 %
Apr 2001 – Nov 2004
3 Years 7 months
Dec 2004 – June 2007
2 Years 6 months
Production Supervisor
R.G. Bronze Manufacturing Pvt.Ltd. (May 1998 – Mar 2001, 2 years 10 months) Managing day to day production & manpower
Inventory Management