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Quality Engineer

Location:
Greensboro, NC
Posted:
February 19, 2020

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Resume:

SAMI ELSAYED

NAME: Sami Abdelsalam Abdelaal Elsayed

PROFILE: Male, 70 years old and Married

CURRENT LOCATION: 4711 Pine Hollow Ln, Greensboro NC. 27410-8444

CURRENT POSITION: Managing Director of Egyptian Welding Academy (EWA)

E-mail: adbuq3@r.postjobfree.com

Cell: +1-336-***-****

Professional Summary

Certified Quality Assurance in Industrial Management experienced to meet quality and production demands as Consultant Senior Engineer. Effective Optimizing resources utilization.

Fulfilled the Quality of products to achieve maximum efficiency. Proven records to improve quality and products. Maintaining equipment and fostering safe working environment. Certified the OSHA compliance of General Industry Safety & Health. Establish and Maintain quality management systems. Experienced Quality Assurance Manager with over 30 years of experience in Aircraft Engine Factory and 15 years as a Senior Consultant Engineer for manufacturing and systems projects. Resolving problems, improving customer satisfaction, and driving overall operational improvements for saving costs while increasing profits.

Established quality systems, project management, measurements & Calibration instructions, quality plan of spare parts manufacturing process. developed business process with proven ability to effectively prepare new or improved recourses utilities of projects, quality assurance procedures and techniques as well as effectively use, PMBOK, ISO 10006, ISO 9001, ISO 14001, ISO18001, ISO 17025 and AS 9100 aerospace standards implementation. Background includes standard material and processes specifications, familiar with FFA regulation FAR, aircraft and engine manuals. Using traditional methods of inspection and non-traditional as CMM. Level II for ASNT Non Destructive Test as VT, PT, MT, RT and UT.

SKILLS

Quality assurance

Problem solving skills in process analysis

Mentoring and training

Project management

Data collection and analysis

Inspection, Measuring and test Equipment evaluation expert

Staff management

Safe equipment operations

Quality control of measurement enhancement

Contract management

Strategic planning

Strategically Managed Resources

Education

Institution

Major field(s) of study

Dates attended (month and year)

Actual Name Of Diploma/ degree

Date received

From

To

MTC, Military Technical College

Production Quality Control

OCT1990

SEP1992

Engineering Diploma (MS), Cairo

1992

Port sa’aid College

Mechanical Production Engineer

SEP1970

MAY1975

Bachelor of Science (B.Sc.)

1975

Work History

Organization

Job Title

Dates of Employment

From

To

Egyptian Welding Academy

(EWA)

EWA Managing Director

Developed and Plan the Educational and Vocational Training Programs.

Evaluating the Qualification and certification of Technicians and Engineers for welding and its Test Technology according to American Welding Society (AWS ) - Accredited Test Facilities (ATF) #120505 requirements since 2012

Established and maintained AWS-ATF Quality Assurance Manual related to ATF requirements and its relevant procedures and instructions.

Developed and implemented strategies to provide required quality, creative and integrated business service

Solving non- conformance welding and manufacturing process problems for clients.

Improved and develop customer's need for qualified welder's test and its specs at some Asian and African Countries.

Feb., 2012

Till now

SG Engineering Consultancy

Owner, General Manager

Consulting and Training services for:

Consulting and Training services for:.

Managed the Project System (PMS) and its knowledge Area.

Optimum Resources Management.

Improvement Efficiency.

Reviewed performance data to monitor and measure productivity, goal progress and activity levels.

Maximized efficiency by coaching and mentoring 15 personnel on Electrolux principles, industry practices, company procedures and m/c setting system.

Established Quality, environment and safety (QMS, EMS, and HSEQ).

Maintained Lab accreditation management system.

Maintenance Management System

Measurements and calibration.

2011

Jan., 2017

MICA -Qatar

Senior Consultant for QMS / PMS at PWA (Public Works Authority)and Kahrama Qatar

Established the quality management system and project management system supported by IT solution for using primavera and expedition in Qatar and Egypt.

Directed work completed by team of 8 consultants.

Contributed to success of client's organization by improving performance, motivation, job satisfaction, hiring practices, training programs and management systems.

Exceeded customer requirements with accurate and deliverable solutions in 77 weeks.

Evaluated clients' needs and created plan of action to provide solutions.

Created Risk Management process and its available mitigation action

June2006

May.2008

Aircraft engine factory Cairo, Egypt

Quality Assurance General Manager:

The factory is a unit from 14 units under the umbrella of Arab Organization for Industrialization which has been built on 1975 by Egypt, KSA, Qatar and UAE. I managed a team of 7 engineers and 10 technicians with 2 admin assistants.

Main Responsibilities:

Conducted training and change management processes to improve operations.

Conducted field visits and met corporate customers for business development either second party as GE, Lockheed, GD, SNCMA, DED, Crosier, Dessau and/ or third party as FAA, ISO

Collaborated with team to define business requirements for organizational processes, achieve productivity standards and adhere to accuracy standards.

Improved quality processes for increased efficiency and effectiveness.

Developed standard operating procedures and document workflows for current and future process steps.

Interconnected with all function managers, provided quality assurance requirements pertaining to all the stages of contracting, planning, designing, procurement, manufacturing and inspection from the material receipt, in process and up to the final product and delivery.

Periodical examination of activities and tasks performed to the customer’s expectation.

Ensuring that all quality assurance standards are being applied and implemented by conducting internal audits.

Communicated with all concerned personnel to ensure that the Quality Assurance Standards are properly understood, explain methods of implementation, and expected results to be achieved from implementation.

Reviewed all contracts with vendors to ensure that all requirements have been clearly defined and that their proper delivery will satisfy the requirement of the standards.

Assisted in selecting best vendors as far as quality requirements, costs, time to deliver are concerned.

My main achievement:

Maintain the level of quality to exceed standards requirement of ISO 9001, ISO 14001, ISO 17025 and Federal Aviation Administration FAA-USA (93%: 97%)

Reduce the client's comments as a second party to be 3%

Increase the trend of effectiveness of nonconforming to be 91%

Increase the frequency of reports from monthly to be weekly report

Trained 4 engineers and one chemist as internal auditors

Increase the quality of deliverable of French and American companies to exceed customer expectations

Apr 1998

Dec 2006

Co-design, Egypt

Total Quality Management Expert

Consulting services of quality management system, project management

system and Total quality management system using primavera software package, in

Egypt. Reporting to team leader.

Main Responsibilities:

-Established a continuous improvement system in Belayim Petroleum Co. (Petrobel)

based on Total Quality Management concepts, for one year up to upgrade their

Management system for Departments of Operations / Maintenance / Material / Human Resources / Medical & Health / Finance / Engineering Inspection to apply the TQM concepts in everywhere inside the organization.

-Prepare and review action plans for TQM implementation in different functions, in

addition to train their employees to be well-grounded and informed with the TQM tools, techniques and the methods of implementation

-Establish and develop the current system for to be documented system

Main achievement:

-establish all the documented procedures, processes and departmental manual to comply With TQM concept

-increase the efficiency of delegation and reporting system performance

-trained 2 QMS specialists to be TQM specialists

-reduce the project period by 3 months and extended the task for developing the employees job descriptions

Apr1997

Apr1998

Aircraft engine factory Cairo, Egypt

Equipment and Quality Control Manager

Managed a team of 2 engineers and 65 technicians with 2 admin assistants.

Main Responsibilities:

-Regular inspection according to the quality plan to assure that the product during all stages will meet the quality requirement as defined in the drawings and the process sheets as well as other requirements defined by the client.

-Issuing instant report indicating non-conformity and the dispositions required and the necessary corrective and preventive actions.

- Weekly report indicating the cost of poor quality (re-work, re-inspection, repair, waste material, etc).

-Monthly follow up report indicating the status of the corrective and preventive actions.

-Using the statistical techniques to measure the progress and the quality improvement.

Main achievement:

-reduce the cost of poor quality especially during client's guarantee period

-froze the implementation documents after run complete of the first article

-establish a system plan to maintain inspection, measuring and test equipment in

calibration condition

-develop the evaluation system of the suppliers

-Categorize the quality level of the production machines

-Categorize the level of employees’ competent

-solving production problems related accuracy by applies the statistical technique tools to reduce non- conforming items by 26%

-train employees (over 300 within 10 years) for QMS concept and tools

-train employees (over 50 within 10 years) for applying statistical tools technique in production

Jul1983

Apr1997

Aircraft engine factory Cairo, Egypt

Quality Control Engineer

Managed a team of 25 technicians.

Main Responsibilities:

-Regular inspection for sheet metal works and gears according to the quality plan to assure that the product sequences will meet the quality requirement as defined in the drawings and the process sheets

-Issuing instant report indicating non-conformity. Weekly report indicating the non-conforming items (re-work, re-inspection, repair, waste material, etc).

-Monthly follow up progress report

-Using the statistical techniques to measure the trend of quality on production lines

-using reverse engineering techniques to create material specifications and items drawing for some unknown spare parts

Main achievement:

-reduce the cost of poor quality using first article and random check techniques

-froze the implementation documents after run complete of the first article

-check regularly the production lines

-check periodically the production machines

-evaluate incoming materials and suppliers

-Categorize the quality level of the production machines

-train employees to French and English quality

Feb 1976

Jun 1983

OTHER QUALIFICATIONS

Name of initiation, location

Scope

Syndicate of Egyptian Engineers (SEE) at Consultant Engineers Register (CER)

Quality Consultant

American Society for Quality (ASQ)

Senior Member

American Welding Society member (AWS)

Member

AWS-ATF (Accredited Test Facilities)#120505

Facilities Representative

OSHA General Industry Safety and Health No.G130-0002060

Safety and Health

Project Management Instructor (PMI) from AIPS

Project Management Instructor

Project Management Institute (PMI)

Member

Quality Consultant Group (QCG-AOI)

Member

Egyptian Engineers Syndicate (EES)

Member

Egyptian Society of Information systems and Computer Technology (ESIS)

Member

Certified instructor (TOT)

Instructor

QMS Consultant

Consultant

Technical and Management System Trainer at AOI-AIAT

Technical and Management System Trainer

Calibration/ Test laboratory accreditation consultant

consultant

Total Quality Management

Expert

Measurements and calibration

instructor

Computerized Maintenance Management System (CMMS)

Instructor

Optimum Resources Utilization

Consultant

Vision, and CMM measuring Machine from MITUTOYO Europe and IIMAG GERMANY

Technical Support

QMS lead auditor IRCA,04 / S/ QMS4/ 1681

Lead auditor

FFA Regulation FAR 1452004:2006

FAA Regulation, Instructor

LAB. Accreditation Assessor ISO17025

Assessor

EMS,OHSAS Auditor

Auditor

ISO / IES Guide 25 Technical Assessor (United Kingdom Accreditation Service )

Assessor

Quality Manager,UKAS,UK

Quality Manager

COURSES ATTENDED

Institute

Course

Date

Period

ASNT

NDT Ultrasonic Test (UT) Level II

Oct., 2014

10 Days

ASNT

NDT Radiographic Test (RT) Level II

March 2014

10 Days

ASNT

NDT Magnetic Test (MT) Level II

May, 2014

5 Days

ASNT

NDT Penetrant Test (PT) Level II

Nov., 2014

5 Days

ASNT

NDT Visual Test (VT) Level II

Jan., 2014

10 Days

OSHA Compliance Safety Training Passport

General Industry Safety and Health

10/2013

30 Hours

Cairo University

TOT certified instructor approval

10/2010

5days

IIMAG-Germany

IIMAG -Germany for authorization of Measuring Equipment installation, Trainer, Calibration and Maintenance

5/2010

Many

MITUTOYO-Germany

MITUTOYO -Germany for authorization of Maintenance Management System of Measuring IMTE

5/2010

Many.

Nero – Germany

Nero – Germany for loading and Unloading Seeds 1600 Ton / hours

4/2006

5days

CG,Egypt

Internal Audit-ISO/ IEC17025, CG,Egypt

2005

2days

CG,Egypt

Accreditation Process-ISO/ IEC17025, CG,Egypt

2005

2days

AJA, Egypt

IRCA approved ISO 9001:2000 Auditor/ Lead Auditor/Course, AJA, Egypt

2004

5days

AIAT, Egypt

Quality Cost – AIAT, Egypt

2003

3days

Arab Institute for

Aerospace Technology) AIAT, Egypt

Leaders and Managers, (Arab Institute for Aerospace

Technology) AIAT, Egypt

2002

15 days

EF Egypt

ISO 14001 Training Certificate-EF Egypt

2001

3 days

Brown & Sharpe Germany

Quindos Software for measurements on 3D –machines

2000

15 days

Totality,Egypt

Total Quality Management,Totality, Egypt

1997

15 days

UKAS, UK

Assessor Training Course for ISO / IEC Guide 25 Technical Assessor(United Kingdom Accreditation Service)

1997

15 days

UKAS, UK

Quality Managers,

1996

5 days

ALAT, Egypt

Strategically Development

1996

15 days

Leitz,Germany

Quindos Software for co-ordinates Measuring machines,

1996

15 days

AIAT, Egypt

Statistical Process Control

1996

5days

AIAT, Egypt

Production Management

1995

5 days

AIAT,Egypt

Internal quality Management

1995

5 days

Total,Egypt

Total Quality Management Conference

1994

2days

Texas, USA

F 16 aircraft Engine spare parts,Lockheed, Fort-Worth

1993

35 days

Rank Taylor Hobson,England

Geometrical Tolerances using computer

1990

5 days

AIAT, Egypt

Advanced Management Development

1988

15 days

AIAT, Egypt

Basic Management Development

1988

15 days

Rank Taylor Hobson,UK

Surface Texture measuring system

1985

5 days

AUC

Microcomputer Application for Engineers

1985

5 days

Leitz, Germany

Mescal Software for CMM Leitz Measuring machine

1985

15 days

Gleason,Belgium

Bevel Gears

1982

5 days

Egypt

Production quality control

1977

10 days

LANGUAGES

Language

Ability to speak

Ability to understand spoken language

Ability to understand written language

Ability to express written language

Arabic

Native

Excellent

Excellent

Excellent

English

Very good

Very good

Excellent

Excellent

French

Basic

Basic

Basic

Basic

HONOR LISTS FOR CONSULTANCY

Client

Reference

Establishing QMS and qualify Internal Auditors for the following companies:

Giza Project Company

KEMET

OSHIM TOWERS for Metal Industries

Dr.Ali Elarieny

Management Representative

+201********

Establishing Efficiency Improvement due to Optimizing the Recourses Utilization for

MO’MEN Group Food Industries and Restaurants including Planet Africa and Pitza King

Dr.kreem Mansour

Project Owner Human Resource and supply Chain

Manager

+201********

+201********

Established continuous improvement system

in Belayim Petroleum Co.(Petrobel)

Based on Total Quality Management concepts

Tala Abdelhameed

PTBline Mgr. +201********

+201*********

Spare Parts Technologies using Reverse Engineering

Many

Conducted a full quality-consulting scheme for different Egyptian Organizations to establish and develop their quality assurance to comply with requirements of ISO9001 standards &ISO14001 &ISO14001&ISO17025

Abdelaal

AIAT

Executive Mgr.

+201********

Conducting full consulting scheme including the design, preparation and implementation of the procedures and working instruction for the activities and processes of different Arabic and Egyptian services,industrial companies to comply with the requirement of national or international standard

M.Gaber

Royal Pack Co. Developing &Quality General Mgr.

+201********

MITUTOYO measurement Instruments (Installation and training)

MITUTOYO Germany

IIMAG Engineering+ Measurements (Installation and training)

IIMAG GERMANY

Sekelam Alexandria for Suction Pumps element design using Reverse Engineering

Cairo and Alexandria Public Transporting for Gears and chain Design using Reverse Engineering

APU for Military Tanks Maintenance and spare parts

Nasco automotive for spare parts

For Cable Measurements (Installation and training)

MESC Jordan

Alsweedy UIC, A1, A3

Nexans Egypt

Egyptian Cables Banisoweef

Giza Cables

For Mechanical Measurements: (Installation and training)

Lilly Egypt

Somotomo Port said

Leoni Egypt

WHS Egypt

Nexans Egypt

Arab British Dynamics

999 and 909 Military Factories

Toshiba Elaraby industries

Banha Electronics for CMM

Coaching Fields

Project Management coaching

Process control and evaluation

Optimum resources utilization

Management System implementation

Training strategic plans and execution

Procurement and warehouse management system

Redesign using reverse engineers

Measurement and Calibration

Organization

Educational Quality &Training

Technology “AIAT” Since 1984 till now

Measurement and Calibration

Statistical Technique Application

ISO 9001 &ISO Guide25&ISO 17025

Total Quality Management concept

Computerizing Maintenance Management System(CMMS)

Project Management System (PMS)

Statistical Process Control techniques

Total Quality Management Tools and Techniques

Optimum recourses utilization

Aircraft Engine Factory (since1985)

Aircraft Factory (since 1986)

Computerizing Measuring Machine (CMM) leitz Germany and MITUTOYO Japan Concept and applications programs

Egyptian Mechanical Engineers Association since 1990 till 2006

Ergonometric Measurements

Measurements and calibration

QMS

Belayim Petroleum Company (Petrobel) since 1997

Establishing TQM Documentation for Operations, Maintenance, Financial, Medical, Safety and Human Recourses

TQM Implementation

Internal Auditor Qualification

Egypt Air

TQM implementation

Docking System for B737, B747

A310, A320 and A330 tail in for overhaul maintenance

Preparing the Inspection, Measuring and test Equipment and Evaluation

Quality Assurance, Quality plan& Quality Control Basic and Project Management Concepts

Ghabour Automotive (MCV)

Sampling Inspection Using B5 6001 Standard

Statistical Process Control

Petroleum Alfrat, Syria

QMS Internal Auditor

Windows, Switzerland

Process approach system

Revenue Assurance

Coca Cola Atlantic

CMMS Concept and application from Purchasing order to service to maintenance

Ashaghal, Qatar

(Public works Authority)

Design, develop and implement an Operational and project

Management System (O&PMS) integrated with Quality Management System to enable PWA to achieve its aims.

Project Management Including:

Scope, time, Cost, human resource, procurement, communication, and risk management

Communications Protocol

QMS implementation

EMS implementation

KUWAIT OIL TANKER COMPANY (KOTC)

Continuity Business plan

Disaster Recovery plan

KAHRAMA, QATAR

QMS Documentation and Implementation of electricity Planning and distribution

ISO17025 for water lab Documentation and implementation

GPC (Giza Project Company)(in progress)

Establishing QMS

Qualify Internal Auditors

Establishing the Organization Definition

KEMET

Audit QMS

Developing QMS Documentation and implementation

OSHAM TOWERS for Metal Industries

(in progress)

Establishing Strategic plan, Vision,mission and QMS including Organization Structure, Organizational Definition, Policy, Quality Objective and departmental manual and objectives

Education applied center

(Kuwait)

Design Supply and installation of welding workshop

Communication

Consultant Engineer/ Sami Abdelsalam Abdelaal Elsayed

4711 Pine Hollow Ln

Greensboro NC 27410-8444

E-mail: adbuq3@r.postjobfree.com

Cell: +1-336-***-****



Contact this candidate