RESUME

S.KARTHIKEYAN

Emailid : adbsqt@r.postjobfree.com

MobileNo: +919*********

Careerobjective:

EnergeticMECHANICALENGINEERwith19yearsExperienceinFoundry,ValvesandRefineryPiping.Lookingfora opportunitytoUtilizetheexperienceandinterestedverymuchtoadoptthenewculture.InterestedinLeanmanufacturing, systematicprocessapproachwithBigchangesinProductionandQuality. EducationalQualification:

QUALIFICATION MAJOR INSTITUTE YEAROFPASSING

BE ProductionEngg AnnaUniversity–MITCampus April2015 DME MechanicalEngg SrinivasaSubbarayaPolytechnic April2000 SSLC General SrinivasaHighersecondaryschool April1997 FieldofProficiency:

CertifiedQMS-InternalQualityAuditorasperISO9001:2008”

CertifiedSNT-TC-1ANDTLevelII–RT,MT,PT,UT

CertifiedSIXSIGMAGREENBELTbyISPE,LSSSA,SSC,IAO

KnowledgeandExperienceinAnalyticalskillsthrough7QC,8D,FMEA,SAP,MSOffice Experience-SiteworkProject:

PROJECT ORGANISATION ROLE WORKINGPERIOD

RELIANCEJERP-II L&TECC–Aarviencon PipingQA/QC Jul2008toJan2010 3DPrintingTechnology Austral3dglobalPtyltd QA/QCDevelopment Jan2014toMay2016 Experience–Manufacturing:

ORGANISATION DESIGNATION DEPARTMENT WORKINGPERIOD

L&TValvesPvtLtd SeniorEngineer QualityControl Jun2016totilldate PentairValvesPvtLtd Engineer QualityManagement Feb2010toDec2013 SanmarFoundriesLtd Asst.Engineer QualityControl

Oct2005toJun2008

SVECastingsPvtltd Engineer QualityControl

Jul2000toSep2005

SiteworkProjects:4years

Engineer-QA/QCinAarvienconprivateLtd

FromJul2008toJan2010

Client:RelianceJERP-Jamnagarexportrefineryproject(ForL&TECCDivision) Sr.Engineer-QA/QCinAustral3dglobalPtyltd

FromJan2014toMay2016

Client:3Dstuffmaker

NatureofWorkHandled:

Incomingmaterialinspectionandreportpreparationforvalves,fittings,pipeandfastneritems.

Inspectionofdeliveriesofmaterialstoassurethattheyarewithintolerances,gradeinqualityasspecifiedintheProject specificationandthattheyareproperlystoredandhandled.

PreparationofInspectionandTestPlan,checklist,proceduresforregularinspection.

Preparinginspectionreportsforfitup&weldingasperisometricdrawing

ControlofWeldqualityasperapprovedQCProceduresandStandardsandmaintainQCrecords.

ControlofQualityControldocumentsandmaintainitsstatuslistondailybasis.

Co-ordinatewithclientqualityengineerfordaytodayworkandfinalpunchlisting.

IdentifyandarrangingNDErequirementslikePT,MT,UTandRT

NDEWitnessandofferingtoclientforfinalclearance.

ArrangingPre-heating,PostheatingandPWHTasperapprovedWPS

ValveInspectionandHydroTestingarrangementsandwitnesswithInspectorsasperAPI598.

PrepareNon-ConformanceReport(NCR),PreventiveActionRequest(PAR)andinitiatecorrectiveActionforevery violationandoutofStandardofConstructionactivities.

Executionwithsafetynormsasperthesiterules&regulations ValveIndustry:7Years

SeniorEngineer-QualitycontrolinL&TvalvesPvtltd-June2016totilldate Engineer-QualitymanagementinPentairvalves&controls-Feb2010toDec2013 NatureofWorkHandled:

CarryoutVisualinspectionofcasting,MachiningandboughtoutpartsasperMSSSP55andSurfacecomparator.

CarryoutDimensionalInspectionbyusingVernier,Depth,Heightgauge,Radiusgauge,Bevelprotractor,Inside-Outside caliper,Pistolcaliper,Boredial,GO-NOGO,Plainplug,Threadpluggauges.

CarryoutSpecialrequirementinspection–PMIinspection,Overlaythicknesscoatmeasure,Ferritoscope,Hardness machine,OESInspection.

Analyzingmachiningrelatedissuesincastingthroughsettingmethod

ComplyingInternatonalstandardAPI600&API603forGatevalves,API594&BS1868forCheckvalve,BS1873for Globevalve.

WallthicknessandNDErequirementsasperASMEB16.34

ValvefacetofacedimensioncontrolasperASMEB16.1andEndflangeasperASMEB16.5forFlangedandASME B16.25forBWEflangeitems.

ValveInspection&TestingasperAPI600,API598,BS6755PartI.

IncominginspectionandasperCutomerITP,Saleorderrequirement,PurchaseorderandGRNclearance.

ParticipatingCustomerauditlikeARAMCO,LTHE,KOCandexternalauditlikeISO,PED,APIAudits.

Newproductdevelopment-Technicalfeasibilitystudylikedrawingreview,Processreview,costestimationof specialrequirementsandSupplierselection

SamplePrototypeInspection&ApprovalprocessinalltheaspectsofFoundrypartslikeVisual,Dimensional, Marking,DPTest,MPITest,RTFilmreview,PMI,Hardness,Coatmeasurement,OESVerification,Simulation,Weight certification,IGCT,FerriteandmakingofPPAPDocument.

ReviewthesupplierdocumentsasperITP,CustomerrequirementsandapplicableNational&International standardslikeISO-8062,IS-4897,ASTM,ASMEB16.34,B16.5,MSSSP55

Conductsupplierassessment-process&productauditasperyearschedule

Conductyearlymaterialauditforeachsuppliersintheaspectsofchemical,mechanical&NDT

PreparingandactionsforDaily,Weekly&MonthlymetricsmonitoringofSupplierreworkrejections

Preparing&MaintainingtheSafety,Quality,Delivery,Cost&Cash(SQDCC)atIncomingqualityasperLean manufacturingtechnique.

Educatesuppliersoncustomerrequirements,corevaluesandsocialresponsibilities

ResponsetoqualityrelatedcustomerEnquiries&participatingcontractreview

Analyze&controleachcustomercomplaintthrough8Dformat

CapturingSuppliervoicesthroughCustomersatisfactionsurveybyeveryQuarter

ConductMonthly5SAudit&QMSAuditasperQMSschedule

Participating5S,Redtag,Safety,Kaizen,Lean,MDIBoardreview,OTDreviewmeetings

ParticipatingManagementreviewandpresenttheQualitymetricsofsuppliers

OrganizingtheInspectionactivitiesandeffectivemanpowerutilizationatincomingqualityandsupplierquality Foundry:8Years

AssistantEngineer-QCinSanmarFoundriesLtdfromOct2005toJun2008

Engineer-QCinSreevenkateshwaraenterprisesfromJul2000toSEP2005 NatureofWorkHandled:

Pattern&CoreboxverificationasperthedrawingandMouldverificationaspermethodcard.

Processcontrolactivitiesinsandprocessthroughchecklistatsandmixing,Mouldpreparation,Preheating,Closing andmeltingactivities.

ProcesscontrolactivitiesonInvestmentcastingprocesstomonitorthewaxpreparation,PatternInjection,Pattern assembly,Shellingprocess-Primarycoating,secondarycoating,BackupcoatingHumidity,Temperature,Dewaxing, Sintering&Melting

MonitoringHeattreatmentprocessforvariousgradematerialsandverifyingHTchart.

Firststage&SecondstageinspectionatcuttingandHeattreatmentstages.

PreparationandmonitoringMinorandMajorweldrepairthroughWeldmap,PWHTChartandWPSRequirements.

VisualInspectionofcastingsasperMSSSP55andmaintainingrecords

DimensionalandWallthicknessInspectionthroughVernier,Heightgauge,Pistolcaliper,Inside-Outsidecaliper, RadiusgaugeandappropriategaugesaspercustomerdrawingonsteelcastingsandcontrollingwithISO8062CT7 forInvestmentandCT11ToleranceforSandcasting.

CarriedoutpenetranttestinginStainless/Duplex/NickelbasedalloysasperASTM E165,acceptanceasper ASMEB16.34andanalyzetheresultthroughstandardsketch.

CarriedoutMPIInspectionincarbon/AlloysteelcastingsasperASTM E709andacceptanceasperASME B16.34andanalyzetheresultthroughstandardsketch

SamplemarkingInspectionandofferingtocustomerforPrototypeapproval.

RTFilm reviewonsteelcastingsasperRTRSS,ASTM B446andanalyzetheresultsandcommunicatingto Methodsdepartment.

MaterialtestcertificateverificationasperASTM,CustomerPOandInternationalstandards

Followedspecialrequirementsaspercustomerspecification,ITPandpurchaseorder Achievements:

TopperformerreceivedfromL&TValveson2018-19.

BestKaizencategoryawardreceivedinL&Tvalveson2017

ExceptionalPerformanceoftheEmployeeawardreceivedfromSanmargroupon2007

Plantlevel-5SChampionteamTrophyreceivedfromPentairvalves&controlson2013

AppreciationreceivedfromthePlantHeadfor“ImplementingtheKaizenactivitiesand contributioninDIFOTat Incomingquality&Supplierend”fromPentairvalves&Controlson2013

“ReducedInspectionlead-timebyusingeffectivemanpower

“InventoryreductionthroughLeanprocess

“ImplementedGreenchannelsuppliersbyimprovingsupplierperformance Strength:

Adopting&Quicklearning

Teamwork&Timemanagement

Self-Confident&Leadershipskills

WorkingwithVisionandBenchmark

Personaldetails:

DateofBirth&Place 25thJuly1982&Tamilnadu,India

Gender Male

MaritalStatus Married

Bloodgroup B+ve

SpokenLanguages Tamil,English,Hindi

PermanentAddress 1/45,Sannathist,Thalaniayar&Po,Mayiladuthurai-Tk,Nagapattinam-Dt PassportNumber&Expirydate M9799954/25.07.2025

Declaration:

Idoherebyconfirmthatallthedetailsfurnishedabovearetruetothebestofmyknowledgeandbelief ThankingYou

Place :Chennai YoursSincerely

Date : KARTHIKEYAN.S

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