MARK J DREJZA
Mechanical Engineer
Hockessin, DE 19707
adbq6m@r.postjobfree.com
www.linkedin.com/in/mark-drejza
SUMMARY OF QUALIFICATIONS
• 27 years of engineering experience in chemicals, plastics, and paper manufacturing
• Deep knowledge of reliability, maintenance, safety, and quality processes
• Six Sigma Green Belt and practitioner of Lean manufacturing and continuous improvement principles including 5S, TPM, SMED, and related quality tools
• Influential leader emphasizing strong, respectful, and collaborative relationships
• Innovative problem-solver demonstrating both creative and analytical techniques
• Experienced facilitator of multiple root cause analysis (RCA) methodologies
• Skilled communicator focused on clear, concise information
• Dynamic trainer and presenter
• Accomplished internal auditor
EXPERIENCE
Braskem America, Marcus Hook, PA
Reliability & Maintenance Process Specialist Apr 2016 – Nov 2019 Drove improvement of reliability and maintenance (R&M) performance at five manufacturing sites through training, coaching, digitalization, and related process improvements.
• Championed the maintenance planning and execution process for new site maintenance organization
• Collaborated with R&M teams to realign process with current organization to increase work throughput
• Conducted process performance assessments, studies, and audits to internal global requirements, Solomon benchmarking, ISO 9001 and RC 14001 standards
• Developed procedures and guidance for improving maintenance process performance through digitalization
• Developed metrics, dashboards, and visualizations for process performance data
• Contributed to the development of global management system and subsequent implementation and assessment Braskem America, Marcus Hook, PA
Braskem+ Equipment Reliability Leader Dec 2010 – Apr 2016 Co-led and implemented business-wide production system (i.e., Braskem+) focusing on equipment reliability, RCM and TPM concepts, and Lean principles.
• Tailored site-specific reliability strategies for Braskem+ implementation
• Tracked site implementations of Braskem+ to ensure sustained performance was achieved
• Used Lean, DMAIC, and Six Sigma methodologies to develop, support, and deliver continuous improvement projects
• Developed SharePoint workflow solutions for business processes, including product development, focused improvements, and contract waivers
Braskem America, Marcus Hook, PA
Lead Reliability Engineer Mar 2007 – Dec 2010
Managed reliability engineers deployed at manufacturing sites. Standardized reliability engineering and mechanical integrity functions in order to provide consistent support and improvement of asset performance at those sites. Versatile and visionary mechanical engineer with solid manufacturing experience; extensive skills in problem solving, defect elimination, and continuous improvement; deep understanding of reliability concepts and Lean manufacturing principles. Eager to realize a bold vision for improving performance in a manufacturing environment.
MARK J DREJZA
• Coached and mentored engineers and prioritized work with maintenance managers
• Developed knowledge sharing for reliability functions relating to preventive/predictive maintenance strategies, root cause analysis support, and OEE performance
• Pioneered the use of data visualization and dashboards for R&M performance Braskem America, Marcus Hook, PA
Plant Reliability Engineer Mar 2004 – Feb 2007
Implemented preventive, predictive, and mechanical integrity programs to ensure safe, reliable, and environmentally sound operations.
• Performed root cause analysis on equipment failures and defects, drafted written reports to communicate results and recommendations, and implemented corrective and preventive actions
• Leveraged Lean manufacturing concepts to improve maintenance performance, reliability, and plant operation
• Procured services and equipment to execute predictive maintenance programs
• Troubleshot equipment problems using predictive analysis techniques Kimberly-Clark, Chester, PA Mar 2001 - Oct 2003
Mechanical Asset Engineer
Provided mechanical maintenance and reliability support for paper machine and ancillary equipment. Coordinated with maintenance crafts assigned to the machine.
• Performed root cause analyses and engineered solutions to equipment and process problems
• Managed predictive and preventive maintenance programs for mechanical equipment
• Designed, led, and managed expense projects to implement improvements
• Managed contracted maintenance and engineering support
• Led routine outages for regular machine maintenance ADDITIONAL EXPERIENCE
ICI Americas July 1992 - Feb 2001
ICI Americas
Reliability Engineer
New Castle, DE
Feb 1998 – Feb 2001
Established comprehensive reliability and mechanical integrity programs. Developed CMMS from a basic maintenance management tool to a reliability tool. Developed 5S and Visual Workplace environment for Unloading Station operations, increasing OEE 22%. ICI Americas
HESQ Engineer
Charlotte, NC
Sep 1994 -- Jan 1998
Implemented and managed comprehensive health, safety, and environmental compliance and quality programs at two chemical manufacturing locations. Interfaced with government regulators and external auditors to ensure conformance, compliance, and certification to relevant legal and other requirements and obligations. Developed written program documents and conducted training on HESQ topics. ICI Americas
Process Engineer
New Castle, DE
Aug 1993 -- Aug 1994
Designed and executed capital and expense projects to improve performance of chemical manufacturing processes.
ICI Americas
Technical Service Engineer
New Castle, DE
July 1992 -- Aug 1993
Led offsite projects to install new alternative refrigerant supply systems. Coordinated with local engineering contacts and managed contractors at customer sites to execute projects. MARK J DREJZA
EDUCATION
Bachelor of Science: Mechanical Engineering
Clarkson University – Potsdam, NY
SKILLS SOFTWARE
5S / Visual Workplace MS Office / Office 365 TPM / Lean Manufacturing /
Six Sigma / DMAIC
Power BI / Tableau
Root Cause Analysis SharePoint
Data Analysis, Visualization,
and Storytelling
SAP / Maximo / Meridium
RCM / FMEA Minitab
Training & Presentation
OTHER PROFESSIONAL ACCOMPLISHMENTS
Parental Alienation Study Group (PASG)
• Committee for Public and Professional Accountability, Active Member Researched and identified controversial legislation to the committee. Used data visualizations to track the progress of legislation, ultimately resulting in a positive change to the language in the federal resolution.
• PASG 2019 International Conference, Arrangements Committee Chairman Led 12-person committee to ensure local hotel and social arrangements were provided for annual international conference attended by over 120 people. Made personal presentation at the conference.