Manager Engineer

MIHIR RASIK GOSWAMI

** ********** ******, ******, *******.

Phone: +1-519-***-**** Email: ****************@*****.*** PROFILE OF SKILLS

Experience at Atul Power Generation boiler plant and Injection Molding plant- Windsor Mold Group

Achieved AIAG certificate for core tool assessment.

Certified for IATF16949/TS18949 standards and its application with poka-yoke by red-rabbit parts and

Audit maintaining Quality by conducting Layered Manufacturing Quality Process

Experience with PHSR – Pre Health and Safety Review

Lead in APQP from manufacturing aspect, Engineering Change Order and Program Launch

Quick Change and Modular Fixture, Tools, Engine Block and Crankshaft with SolidWorks, Pro-E, Creo,

AutoCAD and Catia

Lean Manufacturing project at Tokai Rika Quality and Safety Systems (TRQSS- Lakeshore)

Experience building a new Tool (Mold) and fixing old tool for various defects e.g. flash, scratch, broken ejector pins.

EDUCATION

Masters of Engineering (Mechanical Engineering) Co-op May 2016 – September 2017 University of Windsor, Windsor, Canada

Bachelor of Engineering (Mechanical Engineering) July 2011 – May 2015 Parul Institute of Technology, Vadodara, India.

EMPLOYMENT EXPERIENCE

Manufacturing Engineer

May 2019 – Present

Linamar Corporation-Skyjack

Lead the production and quality team for Cost Reduction / Improvement Projects to reduce the per unit cost by identifying the improvement opportunity and analyzing Key Performance Indicators - KPI of the machines.

Optimize the DPU – Defect per Unit on the assembly line by doing root cause analysis, implementing

solutions/corrective actions and monitor the defect trend and reduce it.

Lead the Core Team Meeting with Quality, Design Engineers and Line Supervisor on the daily

manufacturing issues and optimization action plan.

Create PFMEA for the assembly of machines and analyze failure mode occurrence and prevention method; reduce the RPN by improving the detection by introducing automation and visual detection methods – Keyence camera system on the assembly line.

Create work instruction with Visual to communicate the direction with ease to multicultural work- force.

Improve the OEE across the plant by improving the performance by reducing cycle time and

increasing the quality by enhancing the good count of the produce parts.

Lead the 5S activity and put in lean suggestion for the overall effectiveness in the assembly line.

Improve the process effectiveness by introducing better suited and efficient equipment for

completion of process with minimized cycle time.

Audit the line daily to review and monitor the defect occurrence, root cause and address the issue on the spot, analyze the failure modes and implement solution/corrective actions to keep the line

running in the optimum manner.

Troubleshoot the machine at the end of the line for proper working after checking the structural BOM and the drawings for the machine components. Address any process or structural non- conformance for the future defect prevention.

Responsible for the successful launch of the new assembly line of the brand new machine, create

checklist of the key equipment and components required before the launch.

Update the open issue list with on-going bottlenecks and address the capital requirements to the plant manager and manufacturing manager for the efficient manufacturing budget.

MIHIR RASIK GOSWAMI

Manufacturing Engineer

IGB Automotive Ltd.

April 2018 – April 2019

Visit Mexican plant and implement six sigma fundamentals and lead continuous improvement activity to

reduce the scrap leading the manufacturing team in Mexico.

Quote the optimum manufacturing labor cost for the customer such as Tesla, Mercedes, John Deer, General Motors and Toyota and Tier 1 like Lear, Autoliv, Takata.

Conduct time study for cycle time for each process using software Timer-pro for value added and non- value-added activity and develop Gantt chart and Pareto chart and identify possible bottle-necks and do line balancing. Conduct and supervise Run@rate activity for PPAP. Directly interact with customer and introduce them with processes.

Lead cad team to develop fixtures, gauges, drawings and approve them based on the quality/manufacturing standards.

Create work instruction, process flow and packaging on USPEC and directly on customer portal such as Tesla. Develop plant layout and structure as per 5S.

Create design standards for different area of manufacturing and implement them on the floor after conducting testing and validating the feasibility of the standards keeping in mind process improvement fundamentals.

Review and approve the internally developed part drawing for the manufacturing design review and suggest the needed updates and correction.

Check the material usage in BOM-Bill of Materials and compare with actual consumption on floor, upon finding a deviation; find out the root cause and instruct CAD team for updating the drawing.

Capacity planning of the equipment as per the Capital Budget and Capital Projects of the company for the new product launch and new product development following world class manufacturing standards with minimal scrap and ergonomically suitable cell manufacturing.

Research the new capital equipment for the new facility and programs, do manufacturing cost analysis and return on investment ROI and select equipment as per Fit, Form and Function.

Manufacturing / Quality Engineer Oct 2017 – March 2018 Centoco Plastics

Implemented ISO9001. Planned, directed and monitored a newly conceptualized project from start to delivery and maintained its constant efficiency and low scrap rate with application of 6 sigma and lean

manufacturing.

Implemented new automation to the presses so as to improve the competency.

Reviewed scrap data in Epicore software for daily performance monitoring with the general manager and

plant manager.

Trained personnel and junior engineers on a new project and direct them through the initiation of the

project.

Approved of quality of the product and made a decision on the quality standards, updated first-off directions

accordingly and generated critical to quality document for acceptable tolerances and allowances.

Set standards for optimum cycle time by implementing 6 sigma tools, conducted root cause analysis and 7D activity, established standard operation procedure and issued a Quality alert regarding customer

concern, followed up on quality alert by directing shift supervisors, operator and junior manager.

Directed the project of making a new mold and planned through final production and execution. Fixed any issues with molds and parts such as flash from the mold and damaged mold, requested quotes from the supplier and took a decision on which supplier to go with based on the finance and fund availability, the urgency of the task, skill-set required and accuracy.

Manufacturing Engineering January 2017 – August 2017 Windsor Mold Group – Emrick Plastics (Injection Molding)

Worked on new Assembly Equipment and new programs, communicated with customer and supplier about the critical components and critical to quality, proven skills with SPC and GD&T with AIAG certificate. MIHIR RASIK GOSWAMI

Worked on FMEA and Control Plan documents for any comprehensive engineering change, identified

potential failure mode and implemented Corrective Action matrix for different potential solutions.

Experience with Electrical Servo Motors and Hydraulic quick-change fixture, PPAP process, short-shot sensors location, camera vision, optimum cycle standard operation procedure and improvement of

cycle time; minimizing the amount of scrap.

Establishing a proper methodology for Poke-Yoke, approve standard change request and work order

for sensors updating and for the change in SOP.

Worked on APQP documentation according to IATF16949 and maintained standards, wrote AIAG core tool quality assessment test for assessment of APQP, SPC, FMEA, and MSA

Design and Development Engineer Jan 2015 - Feb 2016 TATA Motors Pvt. Ltd. (Car and Truck Manufacturer)

Designed Die and Fixture, Engine block, Crank Shaft, Cam shaft, Cylinder Head with 0.001 mm tolerance

SolidWorks with

Developed components as per unique and special need from superiors and senior designers and concept developers. I had a team of 12 design engineers working with me and I guided them during the designing process on various designing, drafting and simulation software such as SolidWorks, CATIA, NX, AutoCAD,

Pro-E, and Creo.

Corrected any errors remaining and provided input during the phase of new concept development new

hypothesized part and new automobile assembly plan development.

Discussed the feasibility of the new product and its design with general managers, concept developers,

designing team and production manager.

Responsible for making changes and alterations to the already developed design for the more accurate performance of the part taking into consideration the Lean Manufacturing aspect in lessening the cost and production lead time.

Quality Supervisor

Hero MotoCorp Pvt. Ltd. (Motorbike Manufacturer)

January 2014 – Dec 2014

Procurement of products for optimum Quality, Price and Quantity Ratio. To achieve the production plan for the smooth running of the Engine assembly. Tested each product to determine if it meets quality, safety,

and performance requirements.

Conducted FMEA for vehicle body parts and PPAP phase 1 and 2 to cope up with design requirements in the production cycle. Ensure zero outflows of defects to the Engine Assembly, Achieved desired productivity

level with available team member skill

Managed and Supervised 70 Operators during the shift. INDUSTRIAL TRAINING

Atul Pvt. Ltd. (Power generation – Boiler plant) June 2014 Description: My job was to examine different sections of the boiler plant every day. Established the errors and bottlenecks instructed working technician according to the overhauling process. ACADEMIC PROJECTS

In my last year of bachelor study, I designed and developed a KINEMATIC LINKED SPY ROBOT leading the team of 7 people. Its features are as follows:

surveillance Can detect explosives and can be used for border defense

Can climb on any possible terrain. (inspired by NASA’s curiosity)

2015 Prize winner of state-level competition – DHOOM

nation Appreciated by faculties and professors from all over the

kilometers Can be operated in the range of 20

Smoke detector, camera, humidity detector, temperature detector – onboard REFERENCES AVAILABLE UPON REQUEST

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