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Mechanical Engineer Plant

Location:
Bajpe, Karnataka, India
Posted:
February 07, 2020

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Resume:

Y.Muniswamy,

H.No:**/**-A,Kondapeta(colony),Banaganapalli-518124,

Kurnool (Dist) Andhra Pradesh INDIA.

E-mail: adbn3x@r.postjobfree.com.

Cell No: 886*******, 702-***-****,

TO

Sub: - Application for the Suitable Position in Mechanical Projects or (O&M ) departments

Dear Sir/Madam,

Technically accomplished Mechanical Engineer, with over 11 years of rich experience in encompassing Project Management, Plant Engineering/Maintenance, Process Improvement, Technical Modifications. Acquired professional competencies in managing overall Co-ordination of Projects, management, revamping & plant expansion, maintenance, process re-engineering, quality implementation and resource management. I have consistently exceeded production/ quality objectives capitalizing on my strengths in the areas of planning & controls. I have successfully augmented operational efficiency by introducing process improvements and controls. A team builder to the core and a natural motivator, I have constantly instilled confidence among team members to achieve improved productivity levels.

I am currently working as Dy.Manager (Mech) with M/s South India Cement Limited-Malkhead Gulbarga (Distic) Karanataka.

Focused and goal oriented in approach, I have always been able to deliver under challenging work schedules. With fine-tuned technical and managerial skills I feel groomed enough to stake my claim for a senior level assignment in the domain of Plant Maintenance & Project Management.

I am confident that you would find my strong initiatives and commitments to excellence coupled with demonstrated experience and exposure ideal for the position.

I would welcome a personal meeting to further discuss your requirements and my ability to meet the same.

Thanking you for your consideration and forthcoming response.

With best regards,

Y.MUNISWAMY

Y.Muniswamy, H.No:18/33-A, Kondapeta (colony), Banaganapalli-518124,

Kurnool (Dist), Andhra Pradesh, INDIA.

Contact E-mail: adbn3x@r.postjobfree.com.

Mob:702-***-****, WhatsappNo: 886*******

PROFILE

A qualified mechanical engineer with strong skills in mechanical maintenance of industrial equipments.

Proven expertise in implementation of planned, preventive & predictive maintenance practices to optimize machines availability with constant endeavours to realize ZERO downtime.

Adept in mapping consumption pattern of spares to ensure availability of reasonable inventory of critical/general spares, to resolve maintenance issues.

Well versed in Planning and Execution of Installation & Commissioning, Testing and Inspection activities in reducing downtime and enhancing effectiveness of mechanical equipments.

Proficient in introducing mechanical modifications, machine automation & process improvements to optimize operational efficiency of machine.

Rich experience in leading Greenfield Project Management, Procurement, Erection & Commissioning of Capital Machinery & Equipments, Continuous Process Management & Enhancement, Technology Integration and Capital Budgeting.

Core strengths in planning & execution of projects for plant set up, plant expansion, business process re-engineering, modernization and installation/commissioning of equipments.

An assertive team leader, trainer and a motivator with well-organized work habits and exceptional problem solving skills, capable of larger workforce with professional ease.

Core Competencies

Plant Engineering / Maintenance / Project Management / Erection, Commissioning & Installation /

Resource Management & Optimization/ Preventive & Planned Maintenance / Continuous Improvement & Quality Management / Plant Safety Management/ Cost Rationalization / Energy Management / Site Management/Fault Analysis & Rectification

Specialised Projects Handled Across Various Cement Plants.

Kiln Supporting Roller Changed.

Cement mill Girth Gear reversed with new pinion.

Pre-heater Fan Retrofitting with Same Civil Foundation

Cooler ID Fan and Cement mill Bag filter Fan Impellers Changed.

Pulsejet Bag filters one more battery Attached with Existing Bag house.

Multy cone cyclone Removed, ESP Connected for kiln exhausts gasses.

Kiln outlet seals and inlet seals modified.

Cement mill and Raw mill Old FMG Gearboxes Replace with Elecon Gear Boxes.

Cement and Raw Mill Torsion Shafts Geared Couplings Replacement.

Cement mill Trunion Head Replaced.

Cooler Fans Retrofit Etc.

New Cement Plat 1000 TPD Erection and Commissioning done at Nepal ( UCPL)

CAREER HIGHLIGHTS

Initiated various mechanical modifications across plants & improved production and reduced power consumption.

Reduced down time of machinery to minimum & enhanced over all equipment efficiency.

Improved plant production from 600 TPD to 1000 TPD with planning and execution of the Projects, Such as installing Cement Mill, Secondary Crusher, RABH, Retrofitting of all fans, replacement of PH Fan, Coal pumping system.

Designed & crafted an effective & efficient maintenance system & made it functional with great results.

EMPLOYMENT PROFILE

South India Cement Ltd, Malkhade ( O &M Pyro Section, Expansion Project, Development Works) Since 23.06.2015 ( 4+ Years) onwards I am working as Dy.Manager Mechanical, Reporting to HOD(Mech), and Sr GM (Works) 600 TPD Plant. Supplied by ISGEC and Walchandnagar India Ltd, Kiln: Dia 3X45 mtrs Length, Ball Mills, Grate Cooler, New ESP Fabrication and Erection Thermax Make : 87000 m /hr Design: Temp: 350 C Oper Temp: 260 C Clinker Duct. Dust load: 25 gm/nm Moisture 4.2 % Collection area 1629 m Collecting Electrode Width 3.2 Height:7.62 Velocity 0 .71 m /sec. Cement mill 3 Chambers modified 2 chambers Diaphragm Dismantling New Diaphragm fitted done Intermediate and Discharge diaphragm, Raw mill Internal Liners and Diaphragm Plates Modified,replaced. Grit Separator Removed New Classifier Erected. Pre-heater Fan Retrofit, Reitz Make Gas Volume 112040 m /hr Design 400 C Ope Temp: 320 C, Fan Speed 980rpm. Cooler Fan Replace New Fans Howden Make. Cement mill Dia 2.4x10.975 Length Raw mill Dia 2.8 X 8 mtrs Lg and Coal mill Dia 2.2 X 5 mtrs Lg All Equipment Each one Studied to Improve the Production, and Power saving .

M/s United Cements Pvt, Ltd. Nepal. ( Project, O&M) as Sr. Mechanical Engineer May- 2014 — June - 2015

1000Tpd- Erection and commissioning The equipments are supplied by CHANDERPUR WORKS PVT LTD, Scan project. All Equipments Inspection and Problems Identification, Ratification, Equipment Apron Conveyor 150 TPH,Impact Crusher 150 TPH, Telescopic Chute 150TPH 6 mtrs long 5-50mm size,Raw mill 70 TPH (Ball Mill ) High Efficiency Separator, 5 Stage Suspension Pre-heater 50 to 60 % pre calcinations. PH Cyclones 4.1,4.4,4.7,4.9,4.9Diameters Respective and Rise ducts 2.9,2.8,2.6 Dia, PH Fan 180000 m /hr Kiln Dia 3X 45 Mtrs Length 3.5% Slope Multi channel Coal Burner 9.5 mtrs Lg Singhania Make, ISIG 6 X 7 Mtrs Grate cooler ESP Thermax make 1850 m /min 250 C Cement mill Dia 3.4 x12.5 lg mm Capacity 50 TPH. Cement mill High efficiency Classifier.QDK-107 Z Model Feed 200 TPH and Fines 50 TPH. Enexco Make Rotary Packer 6 spouts 1800 Bags/ hr. and Generators Etc.

PROMAC ENGINEERING INDUSTRIES LTD,. BANGALORE.

M/s (MCCL) Mamulucherra Cements Limited (Project) Field Service Engineer March- 2012- May- 2014.

Plant capacity is 1000TPD (Turnkey by Green sole India) Turnkey by Promac Engineering Ltd –Bangalore Company 100 TPH Promac make Lime stone Crusher, 90 TPH TEC make VRM-220 for Lime stone grinding, 1000 TPD Rotary kiln with Cladius peter cooler &,10 TPH Ball mill for Coal grinding, and also having Pollution control equipments like PJBH Coal mill, RABH, ESPs Etc.

M/s BIMBO CEMENT FACTORY (Project ) Centrial Africa Republic 1000 TPD Plant at Bangui, Green field Trunkey Project Client M/s Jaguar Overseas Limited New Delhi Secondary Crusher to Packing Plant, Chicago Compressors Entire Plant with Oil Firing System Fabrication Erection and Commissioning. Raw mill, Preheated, Kiln, Cooler ESP,Bag House, Oxygen Plant, Cement Mill,Packing Plant and Workshop Etc.

Dynasty Industries Nepal (P) Ltd ( Project O &M). The equipments are supplied by CHANDERPUR WORKS PVT LTD, project Erection and commissioning 600 TPD Clinker Plant Primary Jaw Crusher, Secondary Crusher, High Efficiency Classifier CA Fan for Raw mill(Ball Mill), Kiln Bag house, Airlift Pumps Rotary Twin lube Compressors, Atlas cap-co Compressors. Generators Etc.

SRICHAKRA CEMENT LIMITED. (O&M, Expansion Project) 2000 TPD. Works as GET to Asst Engineer Since Sept- 2007 to Oct- 2010. Shift In charge, Crusher Section 200 TPH Impact Crusher Maintenance and Kiln Section Rotary Kiln 3 m Dia and 45 M Length Operation and Maintenance. Expansion Project: 900 TPD to 1800 TPD Secondary Crusher, Fabrication Erection Pre heater Cyclone, Fabrication and Erection of RABH and Cooler ESP, Preheater Feed Aumund Bucket Elevator, and Old Pre-heater Civil Columns Dismantling New MS Columns Extended at Pre-heater Stage Etc.

KEY DELIVERABLES

Involve in the scheduling and planning predictive, preventive and breakdown maintenance jobs.

Manage maintenance of plant including all process activity shut down job & refractory management system.

Implement modifications/expansion projects with effective application of project management techniques.

Plan, schedule and executive shutdown maintenance with minimum production stoppages.

Troubleshoot breakdowns; carry out root cause analysis of problem to come out with its permanent solution.

Deftly involve in Preventive Maintenance, Breakdown Maintenance & predictive Maintenance and validation for improving the overall reliability and safety of plant, personnel and production processes.

Monitor condition of equipments, identifying weak areas and initiating advance action to prevent major mishap.

Ensure compliance to regulatory & statutory requirements of Govt. Authorities and HSE standards.

Impart training on various elements of maintenance.

Document maintenance history of machines /equipments & effectively utilizing records to hasten breakdown solution. Implementing fuel saving measures across organization for better profitability & reducing wastage.

Map consumption pattern of spares and arranging procurement thereof to maintain a reasonable inventory of critical spares to quickly address maintenance issues.

Conceptualize strategic & operational plans for process improvement and development and providing product and process engineering support.

Entrust with onus of Operation, Maintenance, fabrication and commissioning of new equipments.

Lead, mentor & monitor performance of team members to ensure efficiency in process operations and meeting of individual & group targets.

Managing departmental IMS (Integrated Management System) activities.

Handle the erection, installation, testing & maintenance of field instruments including preparation of instrument layouts for the project as per the process needs.

Devising ways for maximum productivity and team’s performance enhancement by exploring areas of value addition.

Addressing various internal issues arising in the premises and resolving them to maintain cohesive working environment.

ACADEMIC PROFILE:

Bachelor of Technology (Mechanical Engineering); JNTU University, Hyderabad Madina Engineering Collage Kadapa AP, 2007

Diplama Mechanical Engineer Vasavi polytechnic Banaganapalli Kurnool Distic AP 2003.

SOFTWARE SKILLS:

Operating Systems : MS DOS, Windows-2000,XP

Applications : MS-Office-2000 / 2003.

Auto Cad, Pro-e, UG, SAP etc.

PERSONAL PROFILE:

Name : Y.Muni swamy

Father’s Name : Y.Sunkanna

Date of birth : 05-06-1979

Martial Status : Married

Language Known : English, Hindi, Telugu, and Kanada.

Passport No : G 4477194



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