Rashmita Madgeri

adbls9@r.postjobfree.com +1-469-***-****

Visa Status: Currently on H4, EAD in process

Valid Driver’s License till April 2020

DeltaV Senior Safety Instrumented Systems Engineer

Commissioning » FAT » SAT

Extensive experience of 8.5 years with Emerson, working directly with Emergency Shutdown Systems (ESD), Fire and Gas Systems (FGS),Burner Management Systems (BMS),DCS and Alarm management. This includes logic configuration, IO allocation, HMI development, developing test procedures, alarm suppression testing, OTS, FAT and SAT activities and commissioning.

Expertise of executing and commissioning complex BMS (Burner Management System) projects to derive sequences in safety system for boilers, heat recovery steam generators, thermal oxidizers and fired heaters.

Coordinating with the EPC & customers for the IPF define phase. The project scope includes developing Safety Requirement Specifications consisting of Cause & Effect Matrices, logic diagrams, Narratives, and Overview drawings

Validation & Verification and Operation of Safety Instrumented Systems (SIS). Member of the Shell Centre of Excellence (CoE) team which involves working for Shell Projects globally for Safety System design, implementation,testing and Commissioning and virtual commissioning support

Received special recognition award in the Shell Prelude FLNG project, from Shell, Technip and KHI on board the largest offshore at the Samsung Heavy Industries' Geoje shipyard in South Korea for successful commissioning and start up support of the boilers.

Received Pat on the Back award in the Shell Prelude FLNG project from Emerson, Pune and appreciation from Emerson Singapore for outstanding performance in execution of the boilers FAT at the Emerson office,Singapore.

Received Pat on the Back award in the Jubail Polysilicon Project from Emerson, Pune for successful execution of the FAT at Hyundai Engineering Corporation, South Korea

Received appreciation from Shell in the Shell Pennsylvania Chemicals project and Spot award from Emerson for successful execution of the FAT of the heat recovery steam generators (HRSG), virtual commissioning support and third party package interface testing at Emerson office, Houston, USA

Received appreciation from Emerson for the FAT support of the Praxair Celanese ATR project fired heater sequence.

Key Competencies

Commissioning

Emerson DeltaV SIS

Emerson DeltaV DCS

FGS

BMS

Alarm management system

Triconex

Factory acceptance testing procedures

Detail design specifications development

Safety verification Plan and safety requirement specifications development

Technical Integrity

Process: Oil & Gas Chemical Boilers Petrochemical

Pre-Commissioning/Commissioning: FLNG Pant Punch lists Loop Checking SAT

Instrumentation: Delta V Schneider Electric Triconex

Training

SIS Software Engineer (Associate Certified) Emerson Pune

DeltaV 7009 Emerson Pune

Power and grounding course 5590 Emerson Pune

DeltaV 7305 Emerson Pune

SP 101 Emerson Pune

SP201 Emerson Pune

ISMS Emerson Pune

ISO TS 29001 Emerson Pune

Education

Bachelor of Engineering (E&TC) 2009, Pune University,India

Project Experience

SENIOR SYSTEMS ENGINEER Sep 2019 – Dec 2019

Praxair Celanese ATR, Houston, USA

Fired heater logic configuration, replication and testing using BMS

Demo of the fired heater sequence with customer

Development of static graphic displays for the fired heater

DCS-SIS integration test

FAT support

SENIOR SYSTEMS ENGINEER Aug 2019 – Sep 2019

Wanhua Polyethelene, China

ESD and BMS configuration for the VCM (Vinyl chloride monomer) package

Internal testing of the ESD and BMS

Develop review and maintain project documentation.

Manage Technical Query database and ensure timely and accurate responses to all the queries

SENIOR SYSTEMS ENGINEER

Solvay Chemicals, Changshu, China Jul 2019 – Aug 2019

SIS FGS FAT

FAT with customer at Solvay site in Changshu China

ESD and FGS configuration and HMI development for the Spartan area as part of the expansion project

ESD and FGS IO allocation

Development of the FAT procedure document

Integration test with DCS

Manage Technical Query database and ensure timely and accurate responses to all the queries

SENIOR SYSTEMS ENGINEER

Shell Pennsylvania Chemicals, Houston, USA

SIS FAT

Nov 2016 – Jul 2019

FAT at Emerson office Houston with Bechtel and Shell for the Cogeneration unit

Conducting design reviews with customer to explain the complex BMS logic

Configuration and testing of the BMS sequences and graphics for the heat recovery steam generators (HRSG) in the Cogeneration unit

Functional testing of the BMS sequences and graphics for the thermal oxidizers for the flare and spent caustic system in the OSBL (Outside battery limits)

Develop the detail design specifications and the factory acceptance test procedures

Preparing the state transition diagram for BMS logic as per customer requirement and getting it approved.

ESD graphics and logic configuration and testing for the Ethylene Cracker unit

Third party package interface FAT i.e Modbus, REDAS for the steam turbine generators, instrument air compressors, air dryer and raw and waste water packages.

Alarm suppression FAT for the Demin and condensate polisher package

Process HMI development

Verify seamless integration of the DeltaV system with Schneider's MPDS (multipurpose dynamic simulation) for the VCSU (virtual commissioning and startup).This involves start up and shutdown of the HRSG burners and integration of the STG package with the MPDS.

Verify and restore the plant steady state initial conditions on DeltaV and the MPDS after migration of the updated database and controller tuning

BMS COMMISSIONING ENGINEER

Shell Australia Prelude FLNG Project, South Korea Nov 2015 - Nov 2016

Commissioning

Served as a BMS commissioning engineer for the Shell Prelude FLNG project at Samsung Heavy Industries shipyard, Geoje, South Korea. This is the world’s first FLNG project.

BMS sequence functional testing

Boiler firing start up support

Boiler steam blowing (HP and LP mode) and dry out support

Loop Checking

Functional Test

SAT

SYSTEMS ENGINEER

Shell Australia Prelude FLNG Project, Singapore Jan 2013 - Jul 2014

FAT

The configuration and internal testing of the complex burner management sequence logic for 7 boilers from Kawasaki Heavy Industries (KHI) (2000 IOs).

Conduct design review for complex BMS logic with Technip

Sequence graphics configuration and testing

Preparation of Conceptual design including SIS Module Allocation.

Preparing the state transition diagram for BMS logic as per customer requirement and getting it approved.

DCS-SIS integration and testing

FAT with Technip, KHI and Lloyds register in Singapore.

IPS logic, graphics configuration, IO allocation and internal testing of the Liquefaction unit and Overhead and Maintenance Compressor Packages

Develop review and maintain project documentation.

Manage Technical Query database and ensure timely and accurate responses to all the queries

SYSTEMS ENGINEER

Jubail Polysilicon Project South Korea Jul 2012 - Jan 2013

SIS FGS FAT

JPP is a 9N grade Polysilicon Manufacturing Plant project having more than 2500 ESD/FGS IOs realized in 32 nodes spread across 7 facilities. Responsibilties:

IPF narrative, P&ID, cause and effect document review with customer

Study of Cause & Effect diagrams, understanding the complicated SIF functionality, preparing TQs.

The IPS/FGS logic and graphics configuration and internal testing of more than 2500 IOs.

Software and graphics FAT with Hyundai Engineering Corporation in South Korea.

SYSTEMS ENGINEER

Shell NTCB Bangalore, India Sep 2014 – Jun 2015

SIS FGS

FGS/IPS IO allocation, logic and graphics configuration of roughly 2000 IOs

FGS/IPS demo with client at Shell New Technology Centre Bangalore (NTCB)

Prepare Safety Verification Plan and Safety Requirement specifications plans to highlight MAC Scope of Work and Deliverables in applicable phases of Safety Lifecycle as defined in IEC61511

SYSTEMS ENGINEER

Shah Deniz 2 Pune, India Jun 2015– Oct 2015

DCS

DCS configuration

Process HMI development

Graphics internal testing

SYSTEMS ENGINEER

Shell Southern Swamp Pune, India Aug 2014 - Sep 2014

SIS FGS

IPS and FGS internal testing

Study of Cause & Effect diagrams, understanding the complicated SIF functionality, preparing TQs.

GRADUATE ENGINEER TRAINEE

Arkutan Dagi Pune, India Sep 2011 - Feb 2012

SIS FGS

The ESD and FGS configuration in Triconex

and testing.

DCS-SIS integration and testing

GRADUATE ENGINEER TRAINEE Feb 2012 - Mar 2012

Grasim Renukoot Pune, India

Process HMI configuration and testing

GRADUATE ENGINEER TRAINEE

Dallian Developer Drillship Pune, India Mar 2012 – Jul 2012

SIS FGS

ESD HMI configuration and testing.

References:

1.Mr. Prasad Burugupalli

Process Control Engineer Cogen

Shell Polymers

Mobile: +1-832-***-****

Email: adbls9@r.postjobfree.com

2.Mr. Rao Saka

Project Technical Lead

Emerson

Gulf Coast Engineering Centre, Houston

Mobile: +1-281-***-****

Email: adbls9@r.postjobfree.com

.

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