Abid Ali

Mail: adblp0@r.postjobfree.com, Skype: abid**3454

Mechanical Supervisor Licenses and Certifications:

API 510 American Authorized Equipment Supervisor. (Cert: 59022 EXP: 20 June, 2021)

API 570 American Authorized Piping Inspector. (Cert: 90984 EXP: 31 July, 2022)

API 653 American Authorized Aboveground Storage Tank Inspector.

CSWIP 3.1 British Authorized welding inspector (Cert: 76485 DOB: 12 NOV 1988)

Ultrasonic testing TOFD, PAUT UT Level 2

Radiographic Testing RT Level 2

Magnetic Particle MT Level 2

Dye Penetration DPT Level 2

Education:

BSC Mechanical Engineering (May 2009 - May 2013) Then 6 years work experience after engineering

FSC Pre-Engineering (2003 – 2005) Then 4 years work experience before engineering

( Majors: Physics Mathematics Chemistry )

Matriculation (2003)

(Majors: Physics Mathematics Chemistry )

Experience, as Quality Control Supervisor– QA/QC Inspector.

Total Experience 10 years

Company 5 : GS Engineering and construction, Karbala Iraq

Job Project: Hyundai GS SK joint Venture (HDGSKJV) KRP Karbala Refinery Project. Karbala, Iraq

Job Title: QA/QC Mechanical supervisor 1Y 2M 27D (31 July 2018 to Date)

Job Description: working as QA/QC mechanical supervisor for equipment, Piping, and structure on Karbala refinery Project with following responsibilities.

Supervise and plan the activity of subcontractor welders on shop and field for piping, equipment, structure and shipbuilding.

Supervises the activity of the subcontractor like Preventive Maintenance plan and plan to make this activity more accurate as per procedure.

Co-ordinate with sub-contractor fabrication supervisor and shop fabricators to understand drawings, inspections specifications to generate improvement occasions.

Discuss and check site dimensional schedule for piping, equipment and structure for test packages in meetings to discuss working and systematic failures and organize work flow smooth and reliable without blockage in inspection stream for any other department.

Monitoring the manufacturing and fabrication process as per assigned work outcome and ensuring the outcome is as per quality standards.

Introduce various methods to make work handover and correction actions to civil and mechanical department on-time and budget after effective communicating with management.

Perform PMI (Positive material identification) as assigned material status received for pipes, elbows, valves, flanges, reduces and tees as per purchase order and delivery notes.

Distribute manpower in site to balance work flow as per their contract work that finally have positive effect on production for internal and external customer needs.

Motivate welders and fabricators by arranging best performance award like ‘man of the week’, ‘man of the month’, ‘zero defect award’ and ‘safety award’.

Attend toolbox meeting every morning to address and making sure that workers are aware of safety rules and regulations and resolve complex problems.

Prepare welding and fit-up inspection reports to keep production work in records and online software called GTP as per company approved procedure.

Check hydro-test, preheat, PWHT reports to check if they are following procedures.

Check if WMS (work method statement) and WPS (welding procedure specifications) are followed for calibration of amperages and voltages for welding machines.

Coordinating with sub-con for non-destructive testing and destructive testing of test pieces to implement quality control management system at refinery.

Reviewing and improving quality control plans and documents like WQT,WPS.

Helping out equipment team for internal inspection of heat exchanger, pressure vessel, Boilers, reactors, VDU, CDU, columns, heaters..

Closing all NCR to make sure that time of completion of project mile stone achieved

Arranging test schedule for WQT (welder qualification test) preparing PQR and finally Review the WPS, WPQ and Welder Qualification.

Perform WQT welder qualification as per ASME Sec IX for piping, AWS D1.1 & BS EN 287 for palte and as per API 1104.for pipeline.

Make ensure that QC activities on site are as per applicable codes and standards.

Supervise and witness welder performance qualification to select welders for piping, tank and equipment welding.

Assure all procedures drawing, technical documents and check lists relative to site quality control are in current revision status.

Study and Plan site combinations of work and NDT method statement (WMS).

Company 4: Epic Recruitment Services, Abu Dhabi, UAE

Job Project: Bechtel-Petrofac (BPJV), Al-taweela Alumina Refinery, Client EGA

Job Title: Mechanical supervisor 6M 12D ( 24/12/2017 – 05/07/2018 )

Job Description: working as mechanical supervisor for equipment on Al- Taweela Alumina refinery as representative of main Client EGA. I performed following activities as my job responsibilities,

Designed inspection layouts, and planned implementation of approved and discussed plans for refinery’s subcontractor to remain within customer needs.

Compare different welding processes while doing deep study to select efficient budget effective one to get better output in less time.

Implement GMAW process having flexible nature of welding, to make speed of the process faster and accurate to meet.

Make assure that safety rules and quality standards are followed promoted and adhered.

Instruct weekly and monthly time studies(QARR) among all team members to revise their completion deadlines for internal and external customers and clients.

Write appropriate inspection standards and procedures for approval from client while keeping cost factor and time factor in mind.

While doing inspection if any safety violation notices, immediately correct it and called for EHS officer to instruct him to avoid it in future.

Analyzed work front and introduce over time system if any of the team member is agree to complete documentation work. Apply QMSP quality management system plan for QA/QC at site.

Prepare all necessary reports and procedures to Coordinate with QC inspectors of the sub-contractors and vendors.

Tried to resolve all matters on time by arranging meeting with QC team from subcon or representative for QA/QC .

Apply reasonable and cost saving, efficient activities methods on site. Conduct WTP( welder training program) for WQT (welder qualification tests) and introduced welder incentive programs as per site performance and RT acceptance ration of welds.

Watch out the sub-con performance, suggest to introduce new AS(administrative systems).

Ensured that all the welder are Qualified as per ASME Sec IX, AWS D1.1 & BS EN 287 for their relevant fields of work and skill

Control all (NCR) nonconformance reports and take necessary action in site and meetings.

Verify that the quality related site activities are as per with the applicable codes and standards

By elaborating inspection and test programs, ensured the safety is adhered to at site.

Review RT Films and reports. Have check from “MyInfo” software.

Surveillance of Hydro, Leak, PWHT, Preheat PMI test

Checking and signing reports about all activities.

Equipment release check for NDT and Painting.

Permit issuing for work like RT, Hydro testing, pipe work.

Review and approve fit-up / weld visual / hydro test / PWHT / PMI reports

Final walk down with piping engineer and reporting status.

Company 3: Hyundai Engineering and Construction LLC. Abu Dhabi, UAE

Job Project: SARB 4, Zirku island project with Client ADMA

Job Title: Offshore- QA/QC mechanical Supervisor 2Y 1M 16D ( 27/10/2015 – 12/12/2017 )

Job Description: worked as Off-shore QA/QC quality control and quality assurance supervisor for equipment, piping and structure on 55 process and pipe rack modules for ZIRKU Island with ADMA as Client in oil and gas sector. I performed following activities as my job responsibilities,

1.Planned Work on riser fixed and tension leg plate-forms, construct and repair and repair rigs, jackets inspect compliant tower and guyed tower.

2.Design and develop inspection methods on site and make progress faster for Preventive Maintenance plan.

3.Planned piping installation procedure by keeping plan area layout in mind.

4.Simplify work by introducing integrated manufacturing system in shipbuilding production and making sure that the safety Tenaris policies and procedures are followed

5.Check installation schedules of equipment and tanks, develop piping dimension program.

6.Making sure the EHS (environment, health and safety) implementation, introduce new combination of schedules by having meeting with other departments.

7.Analyze cost of erection procedure and make it simple and cheap by introducing flexible use of crane system.

8.Conduct training program for team members to guide them about time studies and techniques to make work faster and simple.

9.Coordinate with painting team to check compliance of NACE and BGAS standards.

10.Overlook effectiveness of the implementation of all test and inspection schedules also ensured the adherence to project procedures. Coordinated with QC,Painting,Piping Pipeline,equipment and HVAC teams to perform quality audits.

11.Ensured the site work with the compliance to all quality manuals and procedures, collaborate with sub-contractors and suppliers.

12.PQR Preparation, Review and signing of WPS and WQT Welder Qualification.

13.Checked if welder are Qualifying as per field of work for piping ASME Sec IX, for pipe supports and structure AWS D1.1 and BS EN 287.

14.Manage lifting of all equipment's and handle efficient storage of all hazardous materials and perform quality audits as per required schedule.

15.Monitor an efficient system and record for all project activities and analyze all processes to ensure all work according to quality requirements.

16.Develop and determine all standards to perform inspection and tests on all procedures and oversee all testing methods and maintain high standards of quality for all processes.

17.Manage all work methods and maintain knowledge on all quality assurance standards and monitor continuous application for all quality assurance processes and recommend corrective actions for all processes. Monitoring and control of welding consumables as per Consumable Handling & Storage Procedure.

18.PMI (Positive material identification and material receiving) of piping spools and pipe racks.

19.Review / Approve PMI, PWHT Reports, Preheat witness with TPI quality control engineer.

20.Dimensional control inspection ( pre-assembly/after assembly and final dimension as well ). And Review / Approve Dimensional reports of pipe rack and process modules. Review / Approve final dossiers.

21.Hydrostatic testing of pipe spools as per quality control procedure.

22.Mechanical Equipment and instruments installation inspection for vessels and exchangers

23.Welder performance test and procedure qualification

24.Final punch list closing with TPI quality control engineer.

25.Closing Of NCR with TPI quality control engineer

26.Discussed and resolved any issue With TPI's team lead person regarding quality and production.

27.Arranged many meetings with sub-contractor and NDT teams regarding issues raised within production.

Company 2 : Fanyan Engineering Services. Standerton South Africa

Job Project: Fanyan-Howden JV, South Africa

Job Title: QA/QC Equipment Supervisor 2Y 3M 23D ( 05/06/2013 – 27/09/2015 )

Job Description: worked as quality control supervisor for piping and equipment on power plant Duvha, Tutuka, kumati, majuba, krill, Hendrina, kusile for shutdowns and in oil and gas as well with Eskom. My major quality control responsibilities were.

1)Plan refinery work layout and explain it to subcontractor.

2) Analyze and study different ways to improve shipbuilding work and implement feasible combination.

3)Apply efficient procedure in QMS and time work statement methods.

4)Write new procedure for quality control team, and brief them about programs to implement in refinery. Arranged every day in morning safety tool box meetings to discuss all safety problems, introduce new programs of prizes and appreciation certificates.

5)Align all team members in a systematic work to make progress cost efficient. Use dimension check procedure with alignment and erection combination and schedule this for others process as well.

6)Develop, apply and maintain quality requirements and standards for development and manufacturing products. Serve as the primary quality assurance resource to department supervisor(s) for problem identification, resolution, loss reporting and continuous improvement.

7)Support concurrent engineering efforts by participating in design development projects representing quality assurance and the customer. Access inspection facilities to make progress efficient.

8)Provide guidance to subcon QC team for qc matters. Tried to resolve discrepancies between milestone for completion of project and quality documented plan.

9)Review supplier's progress against Quality documents plans and verify milestone scope of work.

10)Provided necessary documents to commissioning department after completion of piping piping structure and equipment work.

11)Promote and execute quality standards, inspection processes, test methodology, quality plans,

12)Coordinate with the QC manager for the completion of as-built turnover documentation.

13)Assist the site subcontractors to compile turnover dossiers.

14)Provide progress information for incorporation into project reports.

15)Design and implement methods for process control, process improvement, testing and inspection.

16)Monitor hydrostatic test packs for incorporation into as-built dossiers.

17)Review quality of all materials at site and ensure compliance to all project specifications and quality and collaborate with department for all material procurement and maintain quality of materials.

18)Consider the implications of delays in QC as-built turnover documentation and bring to the attention of the site QC manager.

19)Monitor and control the status of punch list and exception lists relevant to quality dossiers.

Company 1 : Descon Engineering Services, Lahore Pakistan

Job Title: QA/QC Supervisor 3Y 7M 20D ( 01/10/ 2005 - 20/05/2009)

Job Description: Worked as quality control mechanical supervisor. My major responsibilities were as under bellow.

1)Developed installation layout for petrochemical plant equipment and piping

2)Recommended parallel approach of inspection to save time and cost.

3)Simplify internal inspection of pressure vessel schedule and make it safe procedure for inspection.

4)Conduct meetings to discuss work front and developed a strategy to achieve mile stone while achieving zero accident on site by keeping safety first.

5)Arrange award distribution meetings on the basis of safe work, time efficiency and installation of facilities as per client approved procedures.

6)Introduce flexible and limit oriented method to reduce rejection rate in field work and Anticipates client and customer demands to make align operational first hand priorities.

7)Study different successful procedures of different refineries and discuss with management to apply and recommend the most efficient.

(1)Plan WQT checking facilities as per ITP and verify Record results.

(2)Tried to resolve all issues raised during progress of the work in meeting and site.

(3)Dimensional checking of structure and monitoring of piping spools release for painting.

(4)UT, MT, DPT witness and RT Reports review as per QC procedure

(5)Preparing documents and arrangements for Final walk down completion and final dossier review,

(6)Post weld heat treatment PWHT and Preheat testing with third party inspector TPI and also Reports review for PWHT after completion of work Prepare all QA/QC documents if missed in procedures and ITP’s and RT films review and RT reports review.

(7) Welding fit-up inspection, reports review as well and per quality plan, reports making

(8)Hydrostatic testing and PMI testing, Reports review.

(9)Review, develop procedures for dimension, visual and equipment inspection.

(10)Co-ordinate with TPI QC engineer and client quality control engineer regarding any issue raised.

(11)Did final inspection with client and TPI quality control engineer.

Softwares for Mechanical Supervisor:

Risk based inspection, Meridium inspection manager, PVcalc.

COMPRESS 6258, Inspect, shopfloor, PV Elite, CAESAR, Ansys,Catia,PDMS,PDS,SP3D

MASTERCAM 6X, AUTOCAD, STAAD, MathCAD,Primavera P5 and P6,MS Project,

XSteel, Strucad, Etabs 2016, SACS, Revit structures, Auto desk robot structures, Spoolgen

NAVISWORK, TEKLA BIMSIGHT, ULTRAPIPE, Microstation, OFFPIPE, Orcaflex,

Knowledge of Codes and Standards:

ASME Section IX Qualification standard for welding, brazing, and fusion procedures.

ASME Section VIII Division 1Rules for construction of Pressure Vessels.

ASME Section V Non-Destructive Examination.

ASME B16.5Pipe Flanges and Flanged Fittings.

ASME B31.3 Process Piping.

API 510 Pressure vessel inspection code.

API 570 Inspection, Repair, Alteration, and Rerating of In-Service Piping Systems

API 571 Damage Mechanism Effecting Fixed Equipment in the Refining industry

API 572 Inspection Practices for pressure vessels.

API 574 Inspection Practices for Piping System Components.

API 576 Inspection of pressure relieving devices.

API 577 Welding Inspections and Metallurgy.

API 578 Material Verification Program for New and Existing Alloy Piping Systems.

BS EN 473 Non-Destructive Testing

BS EN 499 Part 1 Welding Consumables

BS EN 499 Part 2 Welding Symbols

BS EN ISO 15607Specification and Qualification of WPS for metallic Materials

ISO 9692 Recommendations for joint preparations

ISO 6947 working positions

ISO 9001:2008 international quality management

ISO 14001:2004 Environmental Management Systems

BS 4515 welding of pipeline on land and off shore

EN 22553 Symbolic representation on drawings

Knowledgeable in ISO QMS9001 / OHSAS 18001 / BIS-SAFE

Communication skills:

English

Urdu, Hindi, Punjabi

Persian

Saraiki, Jatki, Hindko

Arabic

Afghani

Computer Languages:

HTML, PHP, CSS, JAVASCRIPT, JQUERY, MYSQL

Abilities as mechanical supervisor:

Good ability to communicate with peers, senior management and the client

Ability to complete work within time decided according to code compliance.

Able to delegate and communicate with Excellent Communication skills in different 10 languages.

Able to work in harsh and remote environments

Self-motivated and have Effective interaction abilities

Advance coding and programming Computer literacy skills

Problem solving skills with Accuracy and methodical work ethics

Ability to work independently and under pressure

Focus on detail and procedures

Have sober habits

Report writing abilities.

Can work at heights.

Good knowledge in industrial codes and standard within the EPC team to maintain the high standards of quality on the project.

Responsibilities Given on Projects:

Inspection of equipment and Piping as per API 510 and ASME B31.3

Inspection of Structure As Per AWS D1.1

Review of Radiograph for equipment, piping and Structure as per ASME B31.3 and AWS D1.1

Material traceability and material inspection following procedure requirement.

Preheat and PWHT Monitoring for equipment repair and welding.

Hardness test of test pieces, witness and monitoring.

Inspection of fit ups and preparations according to ASME section IX and BS codes.

qualifying of WPS according to ASME section IX and API 577

Inspection of equipment released to welder according to ASME or industry standard, data book.

Have Good Knowledge of QA/QC, so can co-operate with better way with QC Department.

NDE Review according to ASME and ASNT at projects and different shutdowns.

Final Weld Inspection of SAW, FCAW, SMAW, GTAW, GMAW according to the ASME Section IXASME Section V, API 577, as per QCP/QAP and BS EN Codes.

Evaluation of fit-up defects as per ASME and BE EN 22553

Verification of Filler metals and Electrodes as per AWS A5.1 and ASME Section II Part C.

Verification of Materials as per ASME Section II and WIS 5

Heat treatment verification according to ASME Section VIII, ASME section IX and ASME B31.3

Monitoring of Pre-heat, inter pass temperature and cleaning.

Qualification of WPS and Welder Qualification tests.

Inspection of welds as well as vessels heat exchangers and boilers.

Issued non-conformance reports of material that were rejected.

Co-ordinate with QA/QC personnel’s

Data recorded while Qualification of WPS.

Witness and monitor different welder Qualification tests and record data after-while.

Evaluate welder qualification data according to ASME Section IX.

Keep an eye on the quality of the weld that was being done on the project and data recording.

Sometime work long times for the sake of completion of work and to co-operate in the team.

Inspection of fit-ups when the preparation was complete.

Reading of fabrication drawing and make it understands to team and supervisors.

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