VINAY KUMAR REDDY GANGULA

Email: adbjlq@r.postjobfree.com Contact:1-818-***-****

MECHANICAL ENGINEER

Expertise:

Overall 4 years of Work experience with Design and Development of New Product Design of Automotive components, 3D Parametric Modeling, Assembly using CAD tool, DRBFM, VA/VE, ECR/ECI process, Master Section Study of part drawings.

Work Summary:

Experience on New Product Design, Continuous Improvement Projects (CIP), Research and Development.

Good skill level in Part modelling, Assembly, Drafting, Surface Modeling, Sheet Metal Design.

Good Knowledge on ASME Y14.5M standards, GD&T and Stack-up calculations.

Ability to manage project scope, timeline, tasks, test procedures.

Benchmarking, Concept Development, Component & System Design, Packaging study, clearance & Interference checks using CAD Section Study.

Conduct design feasibility and cost analysis, strength calculations, material selection, part construction, part specification, scheduling and co-ordinate activities involved in prototyping, fabricating and manufacturing of assigned parts.

Root cause analysis on test units, support MFG trial runs, ECR/ECI process.

Develop best methods and practices to improve quality and production rate by analyzing simulations and risk assessments using DRBFM Technique.

Work Experience

Toyota Technical Center.

Duration: Apr 2018 to Till Date.

Position: Mechanical Engineer

Project: Body Design parts which includes Roof Drip, Door Glass Run, Seals which contribute NVH. Minor model changes dealing with Fog Bezel, Garnish Radiator Grille and weather strip Seals on Tundra, Tacoma, & Sienna.

Production Follow up parts: Roof Drip, Windshield Sub-ASSY, Grille Sub-ASSY, Inner & outer Weather-strips, Cowl to Fender Seal, Hood, Doors, Side Outer, Roof Panel, Cowl Louver Sub-ASSY, Body Sealer, Tape Applications and Fender & Fender Liner etc...

VE Items: Milli wave Radar, Bumper ASSY, Garnish Radiator Grille, Roof Drip. (Paint & Material Spec Application).

Responsibilities:

3D Parametric Modeling and Assembly.

Detailed Assembly Drawings using Drafting tool and perform Assembly Interference Check.

Create, review and update design drawings related to part assigned.

Section study to check interference and mating condition.

Analyze, Evaluate Specs, Report, Summarize, present to management using A3 report.

Create VE ideas to minimize piece price of the part.

Study on ECR’s received from the plant related to the ASSY issues and generate ECI as a C/M.

Warranty issue follow up on the parts listed with higher claims.

Root cause study on Field return warranty parts to determine Field Fix as a C/M.

GD&T and Tolerance stack-up.

Tools Used: Catia V5, Ceisar.

Caterpillar.

Duration: Jan 2018 to Mar 2018.

Position: Mechanical Engineer

Project: Design of Engine Block Head Seal.

Responsibilities:

3D Parametric Modeling and Assembly.

Detailed Assembly Drawings using Drafting tool and perform Assembly Interference Check.

Create, review and update design verification / validation documents as required including the planning.

Analyzing Results, Evaluating Specs, Reporting, Summarizing, Presenting.

Coordinate with production control, metrology and manufacturing regarding new component designs.

Root cause analysis from test units and support MFG trial runs.

GD&T and Tolerance assignment for ease of Manufacturing

Tools Used: PTC Creo, Team Center.

Amgen Inc.

Duration: Jun 2017 to Dec 2017.

Position: Mechanical Engineer

Project: Body Design parts which includes Roof Drip, Door Glass Run, Seals which contribute NVH. Minor model changes dealing with Fog Bezel, Garnish Radiator Grille and weather strip Seals Responsibilities:

3D Parametric Modeling and Assembly.

Detailed Assembly Drawings using Drafting tool and perform Assembly Interference Check.

Create, review and update design verification / validation documents as required including the planning.

Analyzing Results, Evaluating Specs, Reporting, Summarizing, Presenting.

Coordinate with production control, metrology and manufacturing regarding new component designs.

Root cause analysis from test units and support MFG trial runs.

GD&T and Tolerance assignment for ease of Manufacturing

Tools Used: Catia V5.

Merit One Inc.

Duration: Jun 2016 to May 2017.

Position: Mechanical Engineer

Project: Body Design parts which includes Roof Drip, Door Glass Run, Seals which contribute NVH. Minor model changes dealing with Fog Bezel, Garnish Radiator Grille and weather strip Seals Responsibilities:

3D Parametric Modeling and Assembly.

Detailed Assembly Drawings using Drafting tool and perform Assembly Interference Check.

Create, review and update design drawings related to part assigned.

Section study to check interference and mating condition.

Analyze, Evaluate Specs, Report, Summarize, present to management using A3 report.

Create VE ideas to minimize piece price of the part.

Study on ECR’s received from the plant related to the ASSY issues and generate ECI as a C/M.

Warranty issue follow up on the parts listed with higher claims.

Root cause study on Field return warranty parts to determine Field Fix as a C/M.

GD&T and Tolerance stack-up.

Tools Used: Catia V5.

Zuti e works (End Client John Deer).

Duration: Jun 2014 to Dec 2014.

Position: Mechanical Engineer

Project: Design of Basic Automotive components Seals, Door Glass Run, Windshield, Fog Bezels.

Responsibilities

3D Parametric Modeling and Assembly.

Detailed Assembly Drawings using Drafting tool and perform Assembly Interference Check.

Implement defect prevention procedures or processes in product design or application.

Create, review and update drawings.

Section study to check interference and mating condition.

Analyze, Evaluate Specs, Report, Summarize, present to management using A3 report.

Create VE ideas to minimize piece price of the part.

Tools Used: Catia V5, Ansys.

Internship Experience:

Zuti e works.

Duration: Jan 2014 to May 2014.

Position: Mechanical Engineer Intern.

Project: Design of Basic Automotive components Seals, Door Glass Run, Windshield, Fog Bezels.

Responsibilities

3D Parametric Modeling and Assembly.

Detailed Assembly Drawings using Drafting tool and perform Assembly Interference Check.

Implement defect prevention procedures or processes in product design or application.

Create, review and update drawings.

Section study to check interference and mating condition.

Analyze, Evaluate Specs, Report, Summarize, present to management using A3 report.

Create VE ideas to minimize piece price of the part.

Tools Used: Catia V5, Ansys.

NTTPS.

Duration: Jan 2013 to Apr 2013.

Position: Mechanical Engineer Intern.

Project: Design and development of combined working model of thermal power plant.

Responsibilities

Stack gas path and clean up, fly ash collection, bottom ash collection and disposal.

Demineralization of fuel to remove moisture content from coal particles.

Overall plant working principle with heat generation and each component role in electricity production at different loads is learnt.

Assist in the design, development, and validation of Electrical Power Generation Control Systems.

Perform minor configuration changes, typically consisting of interchanging various versions of the controls from unit to unit as well as minor wiring changes.

Overseeing more major changes that would require more extensive capabilities such as hardware and power output manipulation and utilization.

CADD Systems.

Duration: Aug 2010 to Dec 2012.

Position: Mechanical Engineer Intern.

Project: Design and Development of Automotive Components which includes engine components.

Responsibilities

3D Parametric Modeling and Assembly.

Detailed Assembly Drawings using Drafting tool and perform Assembly Interference Check.

Run FEA and Analyze Results, Evaluating Specs, Reporting, Summarizing, Presenting.

Analyze and solve product design, application, manufacturing, installation and service problems.

Develop and execute experiments to validate and qualify new design solutions.

Implement defect prevention procedures or processes in product design or application.

Analyze new technologies for potential application in next generation products.

Stack ups, DFMEA and PFMEA.

Material selection and cost analysis, which constitute perfect production.

Tools Used: Catia, Ansys.

Academic Projects:

Design and Analysis Of Piston.

Design Of Door Seal Weather-strip.

Thermal load dispatch control management.

Design Of Hood To Fender Seal.

Skills:

Cad tools: Catia V5, PTC Creo.

Other Tools: Ansys, Microsoft Office.

Domain: Product design of plastic, machined parts, sheet metal automotive components using CAD tool, 3D parametric modelling, Assembly and Manufacturing drawing with GD&T, DRBFM, Six-sigma analysis, Lean Manufacturing.

Strengths: Expertise in New Product Design, Continuous Improvement Projects and Research and Development for the products from Concept to Release Status through PLM and Strong project management skills- Planning and co-ordination of Day- to- Day activities.

Certification: Mechanical Diploma in Design and Analysis using Catia V5 and Ansys.

Manufacturing: Expertise with working knowledge of Traditional and Non-traditional Manufacturing methods.

Education:

M.S In Mechanical Engineering in California State University, Fullerton, CA.

B.E In Mechanical Engineering in Osmania University, Hyderabad, India.

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