MADHAVAN K

+91-967*******

adbelj@r.postjobfree.com

Bachelor of Engineering -MECHANICAL

Experience: 12 years specializing as PIPING STRESS ENGINEER in oil & gas EPC projects.

PROFICIENCY

CRITICAL LINE LIST

Identifying critical lines from P&ID and specifying the hierarchy of criticality, Making system mark-up in P&ID with proper boundary conditions. visual analysis for less critical lines. Estimating man-hours for analysis.

LOAD CASE

Building load cases for systems involving Multiple standby cases of pump, exchangers, relief valves, Wind, Seismic. And Occasional forces due to PSV & SLUG flow. And Fatigue analysis cycle change. Differential soil settlements.

FLANGE LEAKAGE

NC method, PEQ method, ASME SEC VIII method of Qualifying ASME 16.5, 16.47 SERIES A, 16.47 SERIES B Flanges, API 6A & Non-standard flanges.

NOZZLE QUALIFICATION

Qualifying nozzles as per API 610, Non-API pumps, API 661, API 617, API 662, API 650, ASME SEC VIII DIV1, Using Nozzle flex, WRC calculations, NOZZLE PRO. Performing combined nozzle check in NEMA SM23. Tie point qualification near Packages/skid. Considering Nozzle bulging and rotation for Tank shell nozzles.

DYNAMIC ANALYSIS

Modal analysis for reciprocating compressor pulsation lines and other vibration induced lines two phase/ slug lines. Relief valve synthesis and Time history analysis

OFF SHORE

Doing Piping stress analysis for Well head platforms, bridged platforms.

BROWN FIELD MODIFICATIONS

Doing stress analysis for brown field modifications in offshore platforms.

CIVIL LOADING

Providing 3D model based loading to CIVIL structures Using the concept of UNIQUE ID, providing Additional beam sketches to civil, Making SPECIAL PIPE SUPPORT sketches. Providing Transportation supports for MODULE BASED plants.

DELIVERABLES

Preparing SPRING/STRUT DATA Sheet, SPECIAL SUPPORT SKETCHES, PLATFORM LOADING details to equipment vendors, VESSEL CLIP DATA SHEET, Producing STRESS ANALYSIS REPORTS for the critical systems analysed. Civil Loading input.

MANNUAL CALCULATIONS

Flexibility calculation for non-critical lines, Spring size selection calculation, TRUNION calculation, Vessel skirt growth calculation, Pipe wall thickness calculation.

SUPPORTS

Providing Primary and secondary support tagging for critical and non-critical lines and reviewing.

CODES

Familiar in doing stress analysis under codes ASME 31.3, EN ISO 14692, ASME 31.8.

PROFESSIONAL SUMMARY:

COMPANY: J RAY MCDERMOTT, Chennai., India

DESIGNATION: SENIOR PIPING ENGINEER

SPAN: 1st March 2018 to Till date

PROJECTS INVOLVED:

A)NFPS – North field production sustainability project.(WHPQ10-WHPQ11)

OWNER : RAS GAS Company ltd.

EPC CONTRACTOR: J RAY MCDERMOTT.

RESPONSIBLE FOR :

Well head Platform analysis.

Reviewing vendor drawings.

Checking the calculations performed by the team.

Co ordinating the team and man hour planning .

Report submission to client .

Support checking in line with the analysis.

B)SFNY-77 – SAFANIYA slipover jackets and topside project

OWNER : SAUDI ARAMCO

EPC CONTRACTOR: J RAY MCDERMOTT.

RESPONSIBLE FOR :

Well head Platform analysis.

Reviewing vendor drawings.

Checking the calculations performed by the team.

Co ordinating the team and man hour planning .

Report submission to client .

Support checking in line with the analysis.

C)KGD6 – Cluster field development project.(Brown field modification)

OWNER : RELIANCE

EPC CONTRACTOR: J RAY MCDERMOTT.

RESPONSIBLE FOR :

Reviewing the existing plant for TIE IN connection.

Stress analysis of the modification piping and support design

Validatinng the existing supports and Springs .

Conveying the loads to structural teams.

Reviewing the site Survey reports.

Co ordinating to the site team.

Placing MR for special supports .

Support selection.

D)GCGV – Gulf Coast Growth Venture. MEG facility project

OWNER : ExxonMobil/SABIC

EPC CONTRACTOR: J RAY MCDERMOTT.

RESPONSIBLE FOR :

Checking CAESAR calculations

Vendor drawing review and providing stress comment.

Reviewing stress reports internally and validating client comments.

Providing civil loads for structures.

Doing transportation analysis for piping to be sailed as modules.

Reviewing supports as per stress recommendation.

COMPANY: PETROFAC Engineering Services India Private Limited, Chennai., India

DESIGNATION: PIPING ENGINEER

SPAN: 28th April 2014 to 12th Feb 2018

PROJECTS INVOLVED:

A)TURK STREAM.

OWNER : South Stream Transport B.V

EPC CONTRACTOR : PETROFAC ENGINEERING SERVICES INDIA PVT LTD.

RESPONSIBLE FOR :

Reviewing stress design basis.

Checking CAESAR calculations & stress reports.

Vendor drawing review and providing stress comment.

Providing civil loads for structures.

Reviewing supports as per stress recommendation.

B)YIBAL KHUFF PROJECT.(SHELL DEP Standard)

OWNER : PETROLEUM DEVELOPMENT OMAN

EPC CONTRACTOR : PETROFAC ENGINEERING SERVICES INDIA PVT LTD.

RESPONSIBLE FOR :

Checking CAESAR calculations & stress reports.

Vendor drawing review and providing stress comment.

Providing civil loads for structures.

Reviewing supports as per stress recommendation.

C)UPPER ZAKUM 750 ISLAND SURFACE FACILITIES PROJECT.

OWNER : ZAKUM DEVELOPMENT COMPANY

(ZADCO)

EPC CONTRACTOR : PETROFAC ENGINEERING SERVICES INDIA PVT LTD.

RESPONSIBLE FOR :

Checking CAESAR calculations

Vendor drawing review and providing stress comment.

Reviewing stress reports internally and validating client comments.

Providing civil loads for structures using a new concept of UNIQUE ID.

Doing transportation analysis for piping to be sailed as modules.

Reviewing supports as per stress recommendation.

Analysis of GRE/ Burried lines

COMPANY: LURGI (Air Liquide)

DESIGNATION: PIPING ENGINEER

SPAN: 12th August 2013 to 14th April 2014

PROJECTS INVOLVED:

A)NWR GASIFIER UNIT 40

OWNER : NWR

(North West RedWater Partnership)

EPC CONTRACTOR : LURGI (Air Liquide)

RESPONSIBLE FOR :

Preparing Support standards.

Preparing stress critical linelist.

Co ordinating the fellow team members.

Checking stress calculations.

COMPANY: SAIPEM INDIA Projects Limited

DESIGNATION: PIPING ENGINEER

SPAN: DEC 2011 to JULY 2013

PROJECTS INVOLVED:

A)NEW GATHERING CENTER-16, West KUWAIT

OWNER : Kuwait Oil Company(K.SC)

A subsidiary of Kuwait Petroleum Cororation

EPC CONTRACTOR : SAIPEM

RESPONSIBLE FOR:

Modelling and analysis of critical system by using CAESAR-II (Ver. 5.10) software.

Verifying the code stress and support loads in line with support standards.

Modal analysis of reciprocating compressor lines, reviewing and updating vendor comments for the pulsation line

Specifying stiffness for the supports pertaining to reciprocating compressor lines.

Confirming the equipment nozzle loads are within allowable as per code or qualifying nozzle in WRC or else communicating to vendor.

Reviewing 3D model using SPR / Design review for confirming the requirements of stress analysis such as special support location and rod hanger location

Proposing the revised pipe routing to designers.

Flange leakage analysis by PEQ method or NC method.

Doing relief valve synthesis for psv

Performing Visual analysis for less critical lines

Coordinating support modelling.

Preparing special pipe support sketches

Communicating additional beams and platform loading to civil.

B)STAATSOLIE REFINERY EXPANSION PROJECT

OWNER : STAATSOLIE

EPC CONTRACTOR : SAIPEM

RESPONSIBLE FOR:

Carriying out sea fastening activity.

Designing Temporary supports for supporting pipes during transport in barge.

Analysing 12” and above lines with corresponding acceleration values caused due to pitch roll and yaw of ship.

Providing detailed 2d drawing for those temporary support arrangements with Bill of materials.

C)SAFCO V UREA STAND ALONE PROJECT

OWNER : SAFCO

EPC CONTRACTOR : SAIPEM

RESPONSIBLE FOR:

Modelling and analysis of critical system by using CAESAR-II (Ver. 5.10) software.

Verifying the code stress and support loads in line with support standards.

Modal analysis of reciprocating compressor lines, reviewing and updating vendor comments for the pulsation line

Specifying stiffness for the supports pertaining to reciprocating compressor lines.

Confirming the equipment nozzle loads are within allowable as per code or qualifying nozzle in WRC or else communicating to vendor.

Reviewing 3D model using SPR / Design review for confirming the requirements of stress analysis such as special support location and rod hanger

location

Proposing the revised pipe routing to designers.

Flange leakage analysis by PEQ method or NC method.

Doing relief valve synthesis for psv

Performing Visual analysis for less critical lines

Coordinating support modelling.

Preparing special pipe support sketches

Communicating additional beams and platform loading to civil.

COMPANY: PETROFAC Engineering Services India Private Limited, Chennai., India

DESIGNATION: PIPING ENGINEER

SPAN: April 2011 to AUG 2011

PROJECTS INVOLVED:

A) GAS SWEETENING FACILITIES PROJECT, Acid Gas Removal Plant at (Dukhan)

OWNER : Qatar Petroleum

EPC CONTRACTOR: PETROFAC INTERNATIONAL ltd.

RESPONSIBLE FOR:

Identifying critical lines and analysis of critical system.

Verifying the stress and support loads in line with support standards.

Confirming the equipment nozzle loads are within allowable as per code or qualifying nozzle in WRC or else communicating to vendor.

Reviewing 3D model using NavisWorks.

Proposing the revised pipe routing to designers.

Flange leakage check.

Performing Visual analysis for less critical lines

Preparing special pipe support sketches

Passing loads on additional beams and platform to civil.

COMPANY: VALDEL Engineers & Constructors Private Limited, Bangalore., India

DESIGNATION: PIPING ENGINEER

SPAN: JUN 2007 to Mar 2011

PROJECTS INVOLVED

A) Jubail export Refinery, NHDT unit

OWNER : SAUDI ARAMCO (SATORP)

EPC CONTRACTOR: TECNICAS REUNIDAS, MADRID, SPAIN

RESPONSIBLE FOR:

Modelling and analysis of critical system by using CAESAR-II (Ver. 5.10) software.

Verifying the code stress and support loads in line with support standards.

Modal analysis of reciprocating compressor lines, reviewing and updating vendor comments for the pulsation line

Specifying stiffness for the supports pertaining to reciprocating compressor lines.

Confirming the equipment nozzle loads are within allowable as per code or qualifying nozzle in WRC or else communicating to vendor.

Reviewing 3D model using NavisWorks,SPR / Design review for confirming the requirements of stress analysis such as special support location and rod hanger location

Proposing the revised pipe routing to designers.

Flange leakage analysis by PEQ method or NC method.

Doing relief valve synthesis for psv

Performing Visual analysis for less critical lines

Coordinating support modelling.

Preparing special pipe support sketches

Communicating additional beams and platform loading to civil.

B) Elefsis Refinery upgrade project, Hydrogen unit

OWNER : HELINIC PETROLEUM

EPC CONTRACTOR: TECNICAS REUNIDAS, MADRID, SPAIN

RESPONSIBLE FOR:

Checking ‘Need List’ which is required for stress analysis and finalizing the ‘Check List’.

Modelling of critical system by using CAESAR-II (Ver. 5.10) software.

Verifying the code stress and support loads in line with support standards.

Confirming the equipment nozzle loads not exceeding vendor recommendation

Stress isometric preparation and load marking

Visual analysis coordinating support modelling

Performing flange leakage analysis using NC method or pressure equivalent method as applicable.

C) OWNER : Petro logistics, Poly Propylene unit- Houston, Texas-USA.

EPC CONTRACTOR: S&B Engineers & Constructors Ltd., USA

RESPONSIBLE FOR:

Checking ‘Need List’ which is required for stress analysis and finalizing the ‘Check List’.

Modelling of critical system by using CAESAR-II (Ver. 5.10) software.

Verifying the code stress and support loads in line with support standards.

Confirming the equipment nozzle loads not exceeding vendor recommendation

Stress isometric preparation and load marking

Visual analysis coordinating support modelling

Performing flange leakage analysis using NC method or pressure equivalent method as applicable.

EDUCATIONAL RECORDS:

10TH – SCHOOL: Jawahar Matriculation Higher Secondary School (2000-2001)

BOARD: Matriculation - With 81%

12TH –SCHOOL: Jawahar Matriculation Higher Secondary School (2002-2003)

BOARD: State Board - With 71%

B.E – COLLEGE: Adhiparasakthi Engineering College (2003-2007)

BOARD: Anna University – With 66%

TECHNICAL SKILLS:

1.CAESAR II

2.NAVIS WORKS SIMULATE

3.SPR

4.NOZZLE PRO

5.AUTO PIPE

6.SP3D

PERSONAL DETAILS:

NAME : MADHAVAN.K

FATHER : KANNIYAPPAN.K

D.O.B : 19/09/1985

ADDRESS : C/4, VELLAIYANKUPPAM STREET

BLOCK-27, NEYVELI

CUDDALORE DISTRICT, TAMILNADU-607803, INDIA.

LANGUAGE : ENGLISH, TAMIL

MAIL ID : adbelj@r.postjobfree.com

MOBILE : +91-967*******

DECLARATION:

I Here By Confirm That the Details Furnished Above Are True To My Knowledge

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