Malik Masood Kamal, M.ENG. P.ENG.
A resourceful and accomplished Instrumentation / Control Engineer with 15 + years’ experience in FEED, detail engineering, construction, commissioning, maintenance and startup in EPCM and Operating Company, as an Instrumentation and Control Engineer for Petrochemicalfacilities, Oil and Gas projects. Provides input and support for all projectphases from inception to completion through comprehensive engagement in detail designing, management, cost estimation, scheduling, quality control, procurement, construction, commissioning and start-up.
AREA OF EXPERTISE
Prepared Instruments installations details, hookup, junction box wiring diagram, loop drawings able schedule, marshalling panels and instruments specifications, data sheets, tagging, index and wiring with the help of INtools
Good knowledge of P&IDs, Cause and Effect Diagram, HAZOP review, shutdown keys and control narratives
Worked on emergency shutdown system (ESD), fire and gas system, OTSG system, BMS and SIL system
Selection, specifying, sizing, installations and calibration of different types of field instruments (Flow, Level, Pressure, Temperature) such as Orifice, Pitot tube, Venturi, ABB Wedge, Variable Area, Meter Run flow meters, Ultrasonic (Flare, Sales Gas etc.), Magnetic, Turbine, PD flow meters, Vortex, Thermal Dispersion Flow meters, Coriolis and Annubar Flow meters, DP Flow level transmitters, Capacitance level, Radar etc.
Selected and specified Fire & Gas devices system such as LELs (Open Path LASER and Hydrocarbon), fire detectors, SMK, ROR, horns, beacons and emergency hand switches
Selected, specified, sized and installed control valves, PSV, pressure regulators, excess flow valves, Anti- Surge Valves, choke valves, MOVs, ON/OFF and ESD valves
Specified and installed analytical analyzers such as H2S and total Sulphur, Oxygen, NOx, Gas Chromatograph, CEMs, PH, BS & W, Turbidity, conductivity and moisture analyzers
Prepared request for quotation (RFQ’s), performed vendor’s technical bid evaluation (TBE), worked on purchase orders (PO’s) for the selected vendors and participated in close out activity
Reviewed client’s general specification and creating new project specifications for required equipment, including approved vendor’s drawings and documents and coordinate with vendors for project schedule
Worked on Siemens, Beltro-Vert, Mitsubishi, GE Fanuc 90/30 PLCs systems, SCADA and DCS systems; completed electrical design of LV Electrical Systems, Lighting systems and Power Systems
Supervised and inspected the installation, modification, testing, operation, troubleshoot and maintenance of various equipment Such as all Field instruments, AC & DC drives of Siemens, Beltro-Vert, Danfoss, Frenic, Puma, Zinser and Mitsubishi and existing power and control systems on daily basis
STANDARD & SOFTWARE SKILLS
Instrumentation Controls: Good knowledge and working experience of applying codes and standards: NEMA, ENC, ISO, CSA, API, ANSI, ISA, NACE MR0175, AGA 3,5,7,9,11, API-MPMS 4,5, ASME MFC-3M, MFC-3M-2004 and AER Directive 017 etc.
Software: Good knowledge of MATLAB, Simulink, PSIM, AutoCAD, MicroStation, LabView, Cimplicity, PLC Ladder, other sizing software (Instrument Toolkit, 1stvue, Fisher Specification Manager, Instrucalc, PRV2 size, ValSpecQ, Size Master, ENARDO, Flowel, MF sizing, McCrometer V-Cone sizing, Daniel Orifice, Turbine, Ultrasonic etc.), MS Office Suite
WSP CANADA, Calgary, Alberta 2014 - 2019
Senior /Lead Instrumentation Engineer
Planned, scheduled, executed and completed cost estimation of field instrumentation and construction packages.
Provided the cost and man hour Estimates for FEED and detail design stages for different projects for several clients.
Ensured that project design is carried out as per the industry standards and complies with client specifications.
Worked as a QC/QA checker for different instrumentation packages/commodities at different stages of projects.
Provided support with the instrumentation area for procurement activities, and resolved the technical issues with coordination to client, sub-contractors and /or suppliers.
Reviewed and approved the drawings and documents developed by Instrumentation design group.
Consulted with the instrumentation and control manager and project engineer on project progress, technical problems, manpower issues and anything which might affect the schedule, cost and man-hours.
Prepared the MR packages, conducted the TBE for different instrumentation equipment.
Coordinated mechanical packages interfaces to the process control system. Worked on shutdown key and control narrative.
Pembina DOUG, Duvernay Deep Cut Gas Plant (FEED)
A new deep cut facility, the Duvernay DC1 Plant, will be designed for a full capacity operation of 5,650 103 sm3/d (200 MMscfd) of rich inlet gas to produce pipeline quality sales gas and achieve at least 80% ethane recovery. The plant will be able to produce either an Ethane Plus (C2+) or Propane Plus (C3+) liquid product.
Keyera Simonette Refrigeration Expansion Train 4 (Detail Engineering)
This project involves the installation of a new stand-alone hydrocarbon dew point control and liquids recovery plant and associated utilities and tie-ins to increase processing capacity by a nominal 150 MMscfd. The hydrocarbon dew point control and liquids recovery unit will be capable of producing pipeline spec natural gas, C3/C4 mix and C5+.
Husky Ansell Gas Plant (Detail Engineering)
A 140 MMscfd gas processing facility in the Edson area of Central Alberta, the facility will process raw production gas from the area and produce a hydrocarbon dew point controlled sales gas, an LPG product, and condensate liquids product.
Husky Rainbow Lake NGL Reconfiguration (Detail Engineering)
The objective of the Rainbow Lake NGL Reconfiguration Project and Truck Loading Project is to modify and expand Existing Rainbow Lake Facility to recover and secure transportation for C3+ Liquid Product and accommodate an increase in Sales Gas Volumes.
Husky Rush Lake -2 (Saskatchewan) (Detail Engineering)
It is a SAGD Project with production capacity of 10,000 BPD.
Secure Energy Services; Kerrobert Oil Pipeline and Blend Terminal (Detail Engineering)
This project will consist of a gathering pipeline system in the Kindersley- Kerrobert region of Saskatchewan. This system would gather clean crude oil from a variety of producers and transport the product to a new SES owned and operated terminal and tank farm.
SAIPEM CANADA, Calgary Fort McMurray, Alberta 2011 - 2014
Specified, produced, modified, reviewed data sheets and installed for fire & gas, Analytical Analyzers, Valves and field Instruments (Flow, Level, Pressure, Temperature), PSVs, pressure regulators, CEMS, emergency shutdown, on/off and Control Valves
Prepared and Reviewed RFQs, Technical Bid Evaluation, assisted to create the purchase order (PO) and closeout all the relative documents
Provided engineering site support and worked on different FDNs, RFIs, NCR and TDRs
Assisted with the gathering and markup of field engineering drawings for client “As –Built” requirements
Interfaced with and assisted the construction coordinators, I & C Contactor, client maintenance personal and operation with the interpretation of engineering documents and construction work packages (CWP)
Assist with the support of the Punch-list process by doing field verifications of project equipment and devices, also participated in Walk downs activities for different packages
Developed the MRQ, MRP and PO document with help of SAP
Husky/SUNRISE SAGD CPF and SRU (FEED, Detail, Construction, Commissioning, Startup)
It is SAGD project, having two Central Processing Facilities 1A and 1B with expected production of almost 60,000 BPD with the investment worth of $2.5B. Worked on the Field Instruments from detail engineering to construction and commissioning phase at the Husky Sunrise site Alberta.
TESCO CORPORATION CANADA, Calgary, Alberta SEPTEMBER 2008 – MAY 2009
Worked on several types of Top Drive’s robotics, instrumentation and electrical equipment
Designed and implemented the integration projects for the EXI (600HP) and EMI (400HP) models
Coordinated shop fabrication and technical field support by solving queries to technical group
Selected and inspected electrical equipment as per CSA, CEC, ATEX Zone I and Zone II standards
Planned and designed instrumentation and control systems for Top Drive PLC panel
GATRON INDUSTRIES LTD. (PAK), Karachi Hub, Pakistan 1999 – 2005
Instrumentation / Electrical Engineer
Gatron Industries Ltd. is a Petrochemical industry, which produces Polyester and Bottle grade PET chips.
Led teams and achieved project milestones within assigned schedules and costs; maintained high quality standards through effective follow up, coordination and technical guidance
Prepared the drawing, specification review, revision, technical proposals, quotations and TBE
Worked on the Godet/ separator motor protection system (Vibration/temperature)
In-house technical assistance and support to colleagues and junior staff
Troubleshot the daily fault and rectified problems; performed and managed the Preventive maintenance, shutdown and breakdown maintenance
Wrote standard operating procedures (SOP), job safety analysis (JSA)
Prepared initial drafts of the Project related Instrument Specifications for senior engineers
Created database from existing wiring tags in instrument field racks, marshaling racks, PLC I/O terminals, Discrete and analog I/O cards, termination Panels and I/O Modules for communication between field devices and PLC and DCS
Completed control panel design and construction for retrofit projects
Commissioned team member for the project of 4.5 MW gas turbine and 1.5KVA Duetz Gas generators
Grass root involvement in conversion/modification of Poly-Condensation Plant from textile grade PET to food grade PET resin with the collaboration of German consultant ZIMMER A.G., an EPC company
FACTORIAL ENGINEERING SERVICES, Karachi, Pakistan JANUARY 1999 - SEPTEMBER 1999
Sales and Service Engineer
Developed long-term relationships with clients through managing and identifying requirements; persuaded clients on best products or services for quality, price and delivery
Provided pre-sales technical assistance, product education and post-sales support services
Master of Electrical and Computer Engineering, Concordia University Canada,2008
Bachelor of Science (B.Sc.) in Electronics Engineering, Sir Syed University of Engineering & Technology, 1999
CERTIFICATION AND COURSES
Fisher’s Control Valves, HAZOP, Quality management, Tyco PSVs, Rosemount flow meters, Magnetrol level, EECOL cable and tray, Honeywell Expersion PKS, Gosco Valves &Kinetrol Actuators
Certification in Networking
P. Eng from Association of Professional Engineers and Geoscientists of Alberta (APEGA) Canada
Life member of Pakistan Engineering Council