Muhammad Kamran Badar

Contact: +966-********* (KSA) / +92-321-******* (Pakistan) E-Mail: adb6n4@r.postjobfree.com

Sr. Professional – Quality Inspection Welding Mechanical Painting & Coating

PROFESSIONAL SNAPSHOT

Talented, self-driven and precision-focused Welding professional with over 11 years of experience in Welding, Inspection, and Supervision with expertise in managing inspection activities, qualification of welding procedures and monitoring welding jobs

Skilled in preparing welding documents like Welding Procedure specifications (WPS), Procedure Qualification Records (PQR), Welder Performance Qualification (WPQ) records, etc., while simultaneously monitoring welders’ performance & preparation of weld defect analysis report

Strong ability to read P&ID, isometric drawing, mechanical equipment drawings, welding symbols, familiarized in codes/standards and able to identify material specification & it equivalent composition

Expertise in carrying out third party vendor inspections as per requirements in line with standards & policies

An effective communicator with exceptional analytical, technical, negotiation and client relationship management skills with ability to relate to people at any level of business and management

Well-versed with international codes & standards ASME SEC-IX, V, ASME -B31.3, SAMSS, SAES, SAEP, API 1104, ASME SEC II, ASME B31.1, AWS D 1.1, ASME B31.8

IT Skills - MS Office, Windows XP/2000, AutoCAD, email, internet applications

AREAS OF EXPERTISE

Welding Inspection

Dimensional Inspection

NDT Witness & Review

Welding Technology

Qualification Testing

Pressure Pipe Welding

Interpreting Plans & Blue Prints

Control & Evaluation of Welds

Preparing Plates & Pipes

MIS Reporting

Project Coordination & Execution

Document Review

Resource Management

Relationship Management

Strategic Planning & Execution

ORGANISATIONAL SCAN

Since Oct 2017: QC Welding Supervisor, ARKAD ENGINEERING & CONSTRUCTION COMPANY

Feb 2014 - Oct 2017: QC Welding Supervisor, SULZER CHEMTECH UK LTD

Apr 2013 – Feb 2014: Welding Inspector, SINOPEC REFINING COMPANY LTD

Apr 2012 – Mar 2013: Welding Inspector, ARABIAN BEMCO CONTRACTING CO LTD

Aug 2011 – Apr 2012: Welding Inspector, DESCON ENGINEERING CO LTD

Jul 2010 – Aug 2011: QC Engineer, DESCON ENGINEERING CO LTD

Mar 2008 – Jul 2010: Welding Inspector, DESCON ENGINEERING CO LTD

Key Responsibilities:

Responsible for preparing Inspection Test Plans (ITP), Method Statements (MS) and Quality Procedures (QP) to ensure strict adherence to all specifications and approved QP across the site

Visually inspect external static equipment to identify conditions impacting the ability to maintain/compromise the pressure integrity of supporting structures, ladders, platforms, stairways connected to or bearing on the vessel, inspection made of broken parts, tightness of bolts, the condition of paint, wear of ladder rungs, stair treads, handrails and condition of flooring

Conduct internal inspections for physical condition, material degradation, thinning & pitting, cracking, erosion, blistering, deformation, trays & internal components for repair/replacement of damaged components

Involve in foundation inspections to check settlement, concrete and fire proofing conditions; additionally check condition of anchor bolts, concrete support, steel support, grounding connection, auxiliary equipment, protective coating, insulation, guy wires & tensioning, ancillary attachments, and external metal surface

Supervise daily work assigned and follow-up on implementation of approved ITP

Organize daily quality-related tool box meetings involving Inspectors, Welders and construction staff to discuss various technical and quality-related issues along with recommending solutions to resolve the same

Lend presence in daily/weekly meetings with client/s, and subcontractors to discuss problems arising on the site; prepare and share minutes of the meeting accordingly

Complete accountability of hot taping jobs across all projects and carrying outfield inspections of all rotary and static equipment

Instrumental in inspecting piping prior to erection to verify all interiors are clear of foreign materials. Check edge preparation and fit-ups to verify all areas to be welded are free of contaminants and fit-up is within tolerance ensuring compliance with standards, drawings, and agreed quality parameters

Diligently conduct welding surveillance before & after welding. Inspect joint preparation, configuration and cleanliness by verifying use of pre-heat as specified, and use of approved welding procedures/specifications

Visually examine root passes for proper procedure, penetration, undercut, cracks, slugs and porosity; check complete joints for desire contour, excessive reinforcement, and other surface irregularities ensuring proper usage of identification stamps by Welders

Key role in witnessing all pre-commissioning activities, hydro test of piping, valves, WQTs, MPI/PT/HT, welding audits, verification of WPS requirements, including ampere/voltage/gas flow rate, verification of heat inputs using correct electrode, and stainless steel filler wires

Meticulously inspect filler material and check related documents to ensure proper electrodes are maintained as per approved welding procedures; check the Certified Material Test Report (CMTR) when purchased and ensure safe storage and proper system for controlling/distributing electrodes

Prepare accurate inspection check list/s for fabrication and erection of steel structure as well as piping in line with project specifications

Accountable for verifying heat number, inspection during fabrication & erection such as pipe cut length, edge preparation, fit-up, branch connections, flanged joints, valve connections, bending/forming, hot adjustment, bolt, nuts, washer, gasket and tolerance cleaning requirements

Thoroughly check installed piping components as per P&ID diagrams; coordinate all NDE and PMI activities with third party contractors

Focal Point of Contact for maintaining/archiving all documentation related to quality, material traceability and preparing client approvals for hydro test packages

Work closely with various cross-functional departments like construction, testing and QC for preparing requirements for each test pack. Facilitate smooth hydro testing and close out of outstanding punch items before & after the test

Tactically verify piping erection to be in line with isometric drawing/s, flanges rating, valve direction/orientation, type of valves, pipe supports and internal cleaning of piping during line checking prior to hydro testing to ensure interior is clean of foreign material

Dexterously generate punch lists and close out of punch items after completion as per SAIC-A2010 standards

Judiciously check flow direction arrows on valves, verify properly identified valves are installed in accordance with the flow diagram and ensure pipe supports hangers and guides have been installed in line with piping drawings and pipe support details

Organize meetings and follow-up with Contractors on completion of ‘A’ category punch items prior to hydro testing and completion of all ‘B’ category punch items as per agreed punch list and project schedule

Accountable for clearing punch list/s and inspection release note/s, including inspection/verification of all permanent flange joints, gasket material and torque

Monitor equipment installation and internal activities as per codes, standards and specifications. Visually inspect painting/coating/insulation activities for surface defect ensuring adherence to BGAS, approved specifications and designer requirements

Additionally accountable for inspecting hydro pressure test as per piping class, test limits accordance to SATIPA0-004-02 and ensure surface cleanliness as per international standards

Carry out visual inspection of the welded joints including dimensional aspects along with checking & monitoring NDT requirements (method, qualification of operator, execution, etc.)

Identify repairs from assessment of visual or NDT reports; approve NDT procedures for assessment of complete defect removal

KEY PROJECTS

MGS-2 Pack II central region pipeline project for client Saudi Aramco

VDU & PDA at Luberef II Yanbu project for client Saudi Aramco Base Oil Company – Luberef II

YASREF (Yanbu Aramco Sinopec Refining Company Ltd) project for client Saudi Aramco

Qurayya combined cycle power plant project for client SEC (Saudi Electricity Company)

Zamzama gas plant project for client BHP BILLITON ENGINEERING

Project at Descon for client Chenab Engineering

Engro chemical plant project for client EBCL Bechtel Co, UK

ACADEMIA

2008: B E in Metallurgy & Material Science Engineering, University of Punjab, Pakistan

TRADE-RELATED QUALIFICATIONS

Certified Welding Inspector 3.1 (CSWIP) BGAS II ASNT Level II in DPT, RT & MPI/MT

PROFESSIONAL AFFILIATIONS

Saudi Aramco approval at MGS-2 Pack-II as QC Welding Supervisor

Saudi Aramco Base Oil Company Luberef II Yanbu approval at VDU & PDA revamp project as QC Welding Supervisor

Saudi Aramco approval at YASREF EPC-03 & 04 as Welding Inspector

Saudi Electricity Company (KSA) approval at Qurrayah power plant as Welding Inspector

Member of Pakistan Engineering Council (PEC)

PERSONAL VITAE

Date of Birth: 02nd February 1984 Linguistic Proficiency: English, Arabic, Urdu, Punjabi, Haryanvi Nationality: Pakistani

Social Status: Married Passport: AF3427932 Iqama: Transferable Driving License: Valid KSA DL Preferred Location: KSA

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