Production)Maintenance Manager
Resume:
Madhan M
Email: adb3e2@r.postjobfree.com
No***,*rd cross,Anjaneyapuram,
Kakkalur.
Tiruvallur-602003
Mobile: +918*********/+918*********
Career Objective:
To gain hands-on experience through an internship in E&E technology and production management,
where my talent and knowledge could be best subjected and utilized for the benefit of the organization and myself.
Work Experience:
(A)
(1) Place of Work : Talin modular office furniture systems pvt LTD,Malur
(2) Designation : Manager - production/Maintenance
(3) Nature of Work : Factory -Operation
Key responsibilities:
●Reviews job orders to determine work priorities. Schedules repair, maintenance, and installation of machines, tools, and equipment to ensure continuous production operations. Coordinates activities of workers fabricating or modifying machines, tools, or equipment to manufacture new products or improve existing products.
●Directs and coordinates, through subordinate supervisory personnel, activities of workers engaged in repair, maintenance, and installation of machines, tools, and equipment.
●Directs maintenance activities on utility systems to provide continuous supply of heat, steam, electric power, gas, or air required for operations.
●Develops preventive maintenance program in conjunction with engineering and maintenance staff.
●Reviews production, quality control, and maintenance reports and statistics to plan and modify maintenance activities.
●Inspects operating machines and equipment for conformance with operational standards.
●Investigate safety violation and maintain routine safety checks oversee major overall repairs and purchased parts for mechanical and Electrical repairs.
●Assisted to develop and maintain operating and safety manuals and provide training on procedures.
●Maintain spares to run the machines in smooth way by ordering local & overseas vendor or by creating the new vendor.
Utilized troubleshooting publication to solve problems interprets blue prints, schematics manuals and requirement for various mechanical and electrical processes.
Production Planning and Machine Scheduling.
Releasing project wise order to production after checking the production drawings and preparing the cut list as per the drawing.
Scheduling the shift wise production plan.
Handled a team of around 35 members (including operatos, Staffs & contract labours).
Monitor the production process and proposes adjustment on schedules as needed.
Planning for raw materials, tools & blades as per production schedule.
To complete the project wise production as per the commitment date.
To conduct daily production review & Quality issues meeting on daily basis.
Analyze the reduction of rejection PPM & improving the production
CPI (continuous process improvement) reports Maintaining
Continual improvement process through KAIZEN
Effective planning to reduce material wastages effective panel optmiziation.
Responsible for ensuring production processess and project completion as per the process paramenters.
Accomplishes maintenance tasks and projects throughout the plant.
Ensures the production departments target is well met according to set objectives.
Oversees the production process.
Notable activities:
(1)Handled 500 KVA Transformers
(2) Handling 250 KVA Generators.
(3) Handling 45KW, 30 KW screw compressors
(4) Handling 90KW Saw dust collector
(5) Handling CNC and NC Bending,shearing machines and laser cutting machine.
(6)Maintain the safety equipment for the factory
(7) Hand on experience in PLC & CNC machines
(8) Having knowledge to set up new fabrication unit and
powder coating unit
(9) Procurement of new machinery and spares.
Raw material Cost saving by using end bits.
Increased Yield percentage more than 90%.
Maintaining TPM/Daily maintenance schedule and preventive maintenance schedule
Maintaining the machinery spare and necessity tool
Period of Work : Dec 2019 to still working
A)
(1) Place of Work : Woodcraft Interio, Udayamnbag, Belgaum.
(2) Designation : Manager - production
(3) Nature of Work : Factory -Operation
Key responsibilities:
Production Planning and Machine Scheduling.
Releasing project wise order to production after checking the production drawings and preparing the cut list as per the drawing.
Scheduling the shift wise production plan.
Handled a team of around 35 members (including operatos, Staffs & contract labours).
Monitor the production process and proposes adjustment on schedules as needed.
Planning for raw materials, tools & blades as per production schedule.
To complete the project wise production as per the commitment date.
To conduct daily production review & Quality issues meeting on daily basis.
Analyze the reduction of rejection PPM & improving the production
CPI (continuous process improvement) reports Maintaining
Continual improvement process through KAIZEN
Effective planning to reduce material wastages effective panel optmiziation.
Responsible for ensuring production processess and project completion as per the process paramenters.
Accomplishes maintenance tasks and projects throughout the plant.
Ensures the production departments target is well met according to set objectives.
Oversees the production process.
Notable activities:
Raw material Cost saving by using end bits.
Increased Yield percentage more than 90%.
Maintaining TPM/Daily maintenance schedule and preventive maintenance schedule
Maintaining the machinery spare and necessity tool
Period of Work : May 2019 to Nov2019
(C)
(1) Place of Work : Casa interior studio pvt ltd,
Mappedu, Thiruvallur.
(2) Designation : Manager- Production/Maintenance
(3) Nature of Work : Factory -Operation
Key responsibilities:
Production Planning and Machine Scheduling.
Releasing project wise order to production after checking the production drawings and cut list.
Scheduling the shift wise production plan.
Handled a team of around 86 members (including operatos, Staffs & contract labours).
Monitor the production process and proposes adjustment on schedules as needed.
Planning for raw materials, tools & blades as per production schedule.
To complete the project wise production as per the commitment date.
To conduct daily production review & Quality issues meeting on daily basis.
Analyze the reduction of rejection PPM & improving the production
CPI (continuous process improvement) reports Maintaining
Continual improvement process through KAIZEN
Effective planning to reduce material wastages effective panel optmiziation.
Responsible for ensuring production processess are as per the process paramenters.
Accomplishes maintenance tasks and projects throughout the plant.
Ensures the production departments target is well met according to set objectives.
Oversees the production process.
Notable activities:
Raw material Cost saving by using end bits.
Increased Yield percentage more than 90%.
Maintaining TPM/Daily maintenance schedule and Preventive maintenance schedule
Maintain machinery spare parts.
Period of Work : June2017 – June2018
(D)
(1) Place of Work : Dark Forest Furniture Company (P) Ltd,
Chikmagalur, Karnataka.
(2) Designation : Manager (HOD) Maintenance.
(3) Nature of Work : Operation and Maintenance.
●Reviews job orders to determine work priorities. Schedules repair, maintenance, and installation of machines, tools, and equipment to ensure continuous production operations. Coordinates activities of workers fabricating or modifying machines, tools, or equipment to manufacture new products or improve existing products.
●Directs and coordinates, through subordinate supervisory personnel, activities of workers engaged in repair, maintenance, and installation of machines, tools, and equipment.
●Directs maintenance activities on utility systems to provide continuous supply of heat, steam, electric power, gas, or air required for operations.
●Develops preventive maintenance program in conjunction with engineering and maintenance staff.
●Reviews production, quality control, and maintenance reports and statistics to plan and modify maintenance activities.
●Inspects operating machines and equipment for conformance with operational standards.
●Investigate safety violation and maintain routine safety checks oversee major overall repairs and purchased parts for mechanical and Electrical repairs.
●Assisted to develop and maintain operating and safety manuals and provide training on procedures.
●Maintain spares to run the machines in smooth way by ordering local & overseas vendor or by creating the new vendor.
Utilized troubleshooting publication to solve problems interprets blue prints, schematics manuals and requirement for various mechanical and electrical processes.
Notable activities:
(1)Handled 11KV/433V, 350KVA & 250KVA Transformers
(2) Handling 200 KVA, 160KVA & 125KVA Generators.
(3) Handling 45KW, screw compressors
(4) Handling 90KW Saw dust collector
(5) Handling 600kg Boiler for kiln.
(6) Maintain the safety equipment for the factory
(7) Hand on experience in PLC & CNC machines
(8) Have designed and set up new fabrication unit and
powder coating unit
(9) Procurement of new machinery and spares.
Period of Work : June2012 – May 2017
(E)
(1) Place of Work : INDIAN FURNITURE PRODUCTS
LIMITED,
Thiruvallur
(2) Designation : Asst. Manager - Maintenance.
(3) Nature of Work : Operation and Maintenance.
●Directs and coordinates, through subordinate supervisory personnel, activities of workers engaged in repair, maintenance, and installation of machines, tools, and equipment.
●Reviews job orders to determine work priorities. Schedules repair, maintenance, and installation of machines, tools, and equipment to ensure continuous production operations. Coordinates activities of workers fabricating or modifying machines, tools, or equipment to manufacture new products or improve existing products.
●Directs and coordinates, through subordinate supervisory personnel, activities of workers engaged in repair, maintenance, and installation of machines, tools, and equipment.
●Directs maintenance activities on utility systems to provide continuous supply of heat, steam, electric power, gas, or air required for operations.
●Develops preventive maintenance program in conjunction with engineering and maintenance staff.
●Reviews production, quality control, and maintenance reports and statistics to plan and modify maintenance activities.
●Inspects operating machines and equipment for conformance with operational standards.
●Investigate safety violation and maintain routine safety checks oversee major overall repairs and purchased parts for mechanical and Electrical repairs.
●Assisted to develop and maintain operating and safety manuals and provide training on procedures
●Utilized troubleshooting publication to solve problems interprets blue prints, schematics manuals and requirement for various mechanical and electrical processes.
Notable activities:
(a) Handled 11KV/433V, 1650KVA & 250KVA Transformers.
(b) Handled11 KV Sub Station and 11 KV HT Switch Gears panel
(c) Handled 750KVA generator
(d) Handled160KW, 28.5cu/min & 130KW, 23.5cu/min screw compressors
(e) Handled 90KW Saw dust collector
(f) Hand on experience in PLC & CNC machines.
Period of Work : 2008 – 2012
(F)
(1) Place of Work : KHF COMPONENTS PVT LTD,
Bangalore
(2) Designation : Maintenance Supervisor.
(3) Nature of Work : Operation & maintenance
Notable activities:
(a)Handled 11 KV/440V, 500 KVA Transformers.
(b)Handled 250KVA/125KVA Generators.
(c) Handled 40HP Screw Compressor
(d) Handled L.T Switch Gears.
(e) Hand on experience in Precision grinding Machines & PLC Machine which assembling ball bearing. (Parent supply to precision ball bearings to NSK, Japan)
Period : 2005 – 2008.
(G)
(1) Place of Work : TULIP PLASTIC INDUSTRIES, DUBAI.
(2) Designation : Maintenance Supervisor.
(3) Nature of Work : Operation and maintenance of
Electrical and Electronics Equipment’s
CNC injection molding machine
Period of work : 2003-2005.
.(H)
(1)Place of Work : MALACK LEATHERS, RANIPET.
(2)Designation : Maintenance Supervisor
(3) Nature of Work : Operation and Maintenance.
Notable activities:
(a) Handled 750KVA, 11KV/433V Transformers.
(b) Handled L.T. control panel and machinery working
panel
(c) Handled L.T. Motors ranging from 0.5HP to 60HP.
Period of Work : 1998-2003
(I)
(1)Place of Work : KANCHI STEELS PVT LTD,
Kanchipuram
(2)Designation : Electrical Maintenance Supervisor.
(3)Nature of Work : Operation and maintenance
Notable activities:
(c)Handled 33 KV/ 1270V, 2650 KVA Furnace Transformer.
(d)Handled 33 KV/440V, 250 KVA Transformer
(e)Handled 33 KV/440V, 1250 KVA Transformer.
(f)Handled 33 KV Sub Station and 33 KV HT Switch Gears.
(g)Handled L T Switch Gears and motors from 0.5 HP to 800 HP.
(h)Handled 50 M.T.E.O.T Crane.
Period of work : 1996-1998.
Educational Qualification:
(1) Academic : S.S.L.C (1993-80%)
(2) Technical : Diploma in Electrical and
Electronic Engineer.(1996-74%).
Pursuing 8th sem B.Tech Electrical
Personal Details:
Father's name : N.Mannar
Date of birth : 13-09-1977
Nationality : Indian
Languages known : Tamil, English, Hindi & Kannada
Current salary :
9Lakhs /Annum
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