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Mechanical Engineer Safety

Location:
Fort McMurray, AB, Canada
Posted:
March 01, 2020

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Resume:

Abdalla Tantawy, P.Eng., MMP. Email: adb2xb@r.postjobfree.com

Home residence: Alberta, Canada.

Mobile: 1-416-***-****

Summary of Experience

Professional Engineer Licensed to practice in Ontario, and Alberta, Canada. Over 20 years work experience in Engineering Design, Reliability, maintenance, Static and Rotating equipment, Occupational Health and Safety and deliverability of Projects. Some top crucial tasks achieved are:

Led a team of professional to drive pressure equipment inspection compliance from 15% to 100% within a period of one year. Improved interval between thorough inspection for pressure equipment which led to reduce cost significantly and increase equipment availability.

Eliminated critical bottleneck in the production line of Carbon Black by changing the method of fixation for one of the transferring fans from one support end cantilever support into supported at ends with load at the center method. This action contributed into huge amount of saving and improved productivity.

Reduced scrape in cast iron production line 8% by utilizing wear analysis, metallurgy principles and Failure Mode and Effect Analysis principles.

Participated as a consultant engineer in several accidents investigation which was conducted by the Ontario Ministry of Labour. As a result of these investigations; several new work procedures have been developed and implemented among many big organizations which prevented many anticipated accidents from occurrence. Current goal is to lead a team, as a mechanical lead engineer for mechanical department in the Middle East and North Africa.

Specialties and personal qualities

Senior Engineer working in a multicultural work environment with professionals from different background, independent achiever, trouble shooter, problem solver, sound contractual knowledge, motivator, and team builder. I enjoy exploring new opportunities to learn and excel in the area of mechanical discipline. In my previous roles I provided exceptional contributions to my employers, and have always surpassed the expectations of my superiors.

I strongly believe in positive work attitude and necessity of good communication team members, and clients. As a result, I have succeeded in building an outstanding rapport with my colleagues and superiors.

Abdalla Tantawy, P.Eng., MMP. Email: adb2xb@r.postjobfree.com Home residence: Alberta, Canada.

Mobile: 1-416-***-****

HIGHLIGHTS OF SKILLS & QUALIFICATIONS

Member of Professional Engineer of Ontario (PEO), the Association of Professional Engineers and Geoscientists of Alberta (APEGA), member of Plant Engineering and Maintenance Association of Canada.

Over 20 years of hands on experience in Reliability, Maintenance, and a consultant in various types of industries/ equipment. This includes petrochemical industries and Oil and gas industries.

15 years in leading positions in Mechanical Engineering and Consulting business in Canada, and Egypt. Duties include managing and training of engineering staff, owner representative approving Construction Work Package (CWP), and tender evaluations.

More than 5 years of experience as a Consultant Engineer including: Conduced risk assessment, approved design calculations, accident investigation; Hazardous area classification, Pre Start Health and Safety reviews for various types of industries including review design and approval of conceptual design of wind mill, review design of the entire new silicon foundry plant in Ontario, Canada.

Executed and heavily involved in Pressure equipment’s Integrity assessment, Damage mechanism, implemented Fitness for Service (API 579) and VCEsage software. Participated in preparing Quality Assurance Systems according to related Codes such as: ABSA “Alberta Boiler and Safety Association”, ASME, API, and CSA. Participated in continues improvement/ review team for Suncor’s policies, procedures, Quality Assurance system.

Executed administrative works for office and site personnel including recruiting, interviewing, hiring, training and mentoring of engineers and other staff members.

Over 15 years of experience in Preparing and reviewing Maintenance strategies utilizing and considering: Asset criticality, critical spare parts, Asset life cycle, Failure Mode and Effect Failure Analysis. Reliability Centered Maintenance principles, Root Cause Analysis, Vibration, Noise and Oil spectrum Analysis.

Wide range of experience with various national and international codes/ standards such as ASME VIII, ASME IX, ASME V, ASME IV, ASME B31.3, API 510, API 570, API 579, API 571, API 576,API 572, CSA B51, and Alberta Boiler and Safety Association. Abdalla Tantawy, P.Eng., MMP. Email: adb2xb@r.postjobfree.com Home residence: Alberta, Canada.

Mobile: 1-416-***-****

Executed and heavily involved in Design and modification of hydraulic and pneumatic circuits as a tool for continuous improvement and upgrading existing systems.

Established Predictive maintenance system by utilizing vibration analysis. Set critical minimum order spare parts.

Acted as a subject Matter Expert in Ontario Occupational Health and Safety Act and Regulations including risk assessment during the design stage and reviewed all “issued for Review” drawings to ensure they will meet all applicable Canadian, ASME ANSI, EU standards, procedures, and Codes.

Executed and heavily involved in Design and modification of electro hydraulic and electro pneumatic systems.

Participated as Subject Matter Expert for many companies related to Risk assessment during the design stage; the following are examples of satisfied clients: 6 N Silicon, Vaughn

, Ontario; Wind turbine proto type project for C-Wind, Ontario; Printing presses systems, for Quebecor Media ;Toronto Sun, Toronto, Canada.

PROFESSIONAL DESIGNATIONS AND CERTIFICATIONS

Member of the Association of Professional Engineers of Ontario (PEO), Toronto, Canada.

Member of the Association of Professional Engineers and Geoscientists of Alberta

(APEGA), Edmonton, Canada.

Member of Ontario Society of Professional Engineers (OSPE), Canada.

Certified Inspector API 510”number 5443” Washington, USA.

Certified Inspector API 570.

Member of Plant Engineering and Maintenance Association of Canada (PEMAC), Mississauga, On, Canada.

Diploma “Post graduate studies” in Diagnostic Engineering, Alexandria University, Alexandria, Egypt.

EDUCATION

Alexandria University, Alexandria, Egypt Bachelor of mechanical Engineering–1988. Alexandria University, Alexandria, Egypt Post graduate studies, Diploma, 2 years. Maintenance Management Professional Certificate.

Humber College and PEMAC, Brampton, Canada

Abdalla Tantawy, P.Eng., MMP. Email: adb2xb@r.postjobfree.com Home residence: Alberta, Canada.

Mobile: 1-416-***-****

EMPLOYMENT HISTORY

Senior Reliability Engineer

Suncor Energy (Oil Sands, Fort McMurray-Canada) May 2011 – Present Achievements:

Led a group of Professionals to drive pressure equipment inspection compliance with ABSA and SUNCOR Standards from 15% to 100% in a period of less than one year.

Established integrity assessment program for pressure equipment by utilizing API 579 Fitness for Services and VCesage software.

Reviewed and approved P& IDs for plant 83 (mine), including replacing and preparing data sheets for natural gas Pressure Control Valves.

Prepared Scope of Work for installing new boilers, Quality Control TIP. Investigate and prepare recommendations for failures in heat exchangers – plant 10.

Updated and improved many previously issued PM strategies by Implementing the theory and principles of Reliability Centered maintenance (RCM II). This led to eliminate many unnecessary maintenance activities and only implemented value added activities.

Participated as a team member to develop/ improve several procedures/ form related to static equipment such as:

Closer form procedure: mainly a procedure to allow the pressure equipment to be retained to service after the thorough inspection. Repair/ Declaration form: This form is to confirm that all require repairs to restore the unit to its original/ acceptable condition until the next thorough inspection. Responsibilities:

Follow Suncor's Environmental, Health and Safety policies and ensuring “Journey to Zero” policy is incorporated within all prepared scoops.

Participate in prepare and justify all deviations and variances to all current non conformance cases.

Conduct Engineering Scope of Work, continuous improvement, reliability enhancement and asset/maintenance facility improvements.

Conduct Failure Mode &Effect Analysis using Reliability Centered Maintenance (RCM) principles to improve reliability and machine’s availability.

Provide Engineering assessment for static equipment and develop recommendations.

Identify and eliminate bad actors.

Prepare PM strategies for assets with consideration to asset criticality, asset life cycle, and risk rank.

Categorized and classified assets into the three risk rank according to SUNCOR risk rank table.

Lead incident investigation and root cause analysis for incidents and issue ILP, as needed.

Abdalla Tantawy, P.Eng., MMP. Email: adb2xb@r.postjobfree.com Home residence: Alberta, Canada.

Mobile: 1-416-***-****

Work with consultants, contractors and maintenance team on alternative design/repair solutions.

Implement Fitness For service (FFS) to assess pressure equipment condition and set inspection interval.

Ensure equipment is in compliance with applicable/relevant codes and standards.

Familiar with SAP and Live link.

Familiar with the following Codes/standards: Canadian Standards Association, Alberta Boilers Safety Association, American Society of Mechanical Engineers, American Petroleum Institute, American National Standard Institute.

Act as a technical Subject Matter Expert for business unit Cross Functional Team with all issues related to pressure equipment and mechanical Engineering.

Review and approve Contractor’s Redlines and As-Built Drawings prior uploading to document control System (DCS), and Livelink.

Prepare, review and approve data sheets for pressure safety valves as require per SUNCOR standard for any new or in service valves before return back to service.

Review as received report for pressure safety valves to assess the condition of the valves.

Review WPS and PQR for welding procedures according to SUNCOR Standards, and all applicable Codes such as ASME IX.

Prepare procedures for hydro test, review test results, address any findings and address recommendations.

Review equipment history and prepare Specific Inspection Scopes for pressure equipment to address and highlight any findings from the last thorough inspection and to be reflected in the new Specific Inspection Scope.

Prepare and review integrity assessment for pressure equipment according to the associated damage mechanism and UT readings.

Optimize Interval inspection for pressure equipment according to SUNCOR Standards, Applicable regulated body and related applicable API RP.

Review and approve proposed repair or alteration for pressure equipment.

Coordinate and supervise the use of other engineers and technicians to accomplish the objective of cost effective and reliability improvements.

Acquire and analyze the data. Prepares reports for defining reliability problems and recommendations for improvements.

Provide technical assessment reports for pressure vessels.

Completes installation inspection reports for new equipment.

Continually review, develop and update Preventative Maintenance programs.

Work closely with Asset Cross Functional Team to reduce outstanding issues, attend monthly meetings, and assist in developing short and long range plans for continuous improvement to availability and reliability of assets.

Integrating the new assets through flocking and tagging.

Develop Oil Sands Plant’s facilities long term & short term Inspection and Maintenance plans and Repairs, includes Boilers, heat exchanges, air receivers such (J tube) pressure Abdalla Tantawy, P.Eng., MMP. Email: adb2xb@r.postjobfree.com Home residence: Alberta, Canada.

Mobile: 1-416-***-****

test unit with MAWP of 3000 PSI. This unit is used to test all pressure Safety valves among oil sands.

Review and approve Contractor’s Redlines and As-Built Drawings prior uploading to document control System (DCS).

Implement Suncor Journey to Zero principle as all incidents are preventable, through communication and required by SUNCOR for safety moment before any meeting.

Prepare and participate in ILP Incident Learning procedure including root cause analysis and recommendation for prevention in the future.

Prepare grievance for incompliance issues related to pressure equipment and submitted to ABSA as a regulated body in Alberta.

SR. Consultant Engineer

Canadian Eco Systems Inc.

Concord, Ontario

July 2005- May 2011

Achievements:

Saved thousands of dollars and avoid un- necessary modification by reviewing issued for review drawings during the design stage, manuals then indicated any recommendations before shipment to the end users.

Improved and simplified the structure of the assessment report to address all safety features, findings, recommendations, and all applicable reference Codes and Standards.

Introduced new businesses to our firm with several industries such as: Laser systems, Printing industry, and aluminum foundries.

Acted as a project leader on behalf of one of our clients; including reviewing conceptual design, critical path method, approval from regulatory bodies, participated in Risk assessment. The outcome was to build big scale wind mill project to supply electricity to the electrical grid for aboriginal people in roar area Responsibilities:

Reviewed submitted design for equipment and machinery in Industrial Establishments to confirm compliance with National and International standards/Regulations such as: Canadian Standard Association (CSA), American National Standards Institute (ANSI), American Society of Mechanical Engineers (ASME), and European Standards (CE).

Conducted Pre-start Health and Safety Reviews as require in Ontario by section 7, Regulations for Industrial Establishment under the Occupational Health & Safety Act, R.S.O, 1990.

Conducted Electrical Area Classification for hazardous locations.

Participated in Engineering / Risk assessments for new machinery/equipment.

Participated in Risk Assessment during the design stage and Hazards Analysis for existing Equipment.

Developed Safety policies and procedures.

Abdalla Tantawy, P.Eng., MMP. Email: adb2xb@r.postjobfree.com Home residence: Alberta, Canada.

Mobile: 1-416-***-****

Reviewed and approved design calculations and drawings for various types of equipment including static equipment.

Participated in accident investigation as a consultant engineer and addressed any recommendations to avoid re-occurrence in the future and any modification for the equipment or procedures for implementations.

Acted as a main contact person for our clients and distributed the work load among the team.

Participated in preparing job description for new hires employees, interviewing process and mentoring new hired engineers and Engineers in Training (EIT).

Prepared quotes for clients and RFI and RFQ.

Participated in kick off meetings to agree and set up contract’s conditions.

Acted as a contact person for all new memorandum of understanding with new clients.

Instructor for several courses related to Occupational Health and Safety area.

Participated in meetings with clients and representatives from the Ontario Ministry of Labour for incident investigations.

Mechanical Technologist

July 2002- June 2005

Cantar Polyair

Toronto, Ontario

Achievements:

Participated in a program to upgrade old equipment to meet Ontario applicable Act and Regulations with reference to all applicable current Codes and Standards such as American National Standards, Canadian Standards Association, and Canadian Electrical Safety Code.

Collected and analyzed production data on a daily basis to improve machinery’s performance.

Monitored quality control charts, analyzed variations and recommended any actions to improve productivity.

Modified equipment’s operating parameters to improve productivity.

Mentored and trained new staff.

Completed daily production chart and table parameters. Senior Mechanical Engineer

Sep. 2000- May 2002

Alexandria Carbon Black

Alexandria, Egypt

Achievements:

Established Predictive maintenance system utilizing vibration analysis system and Infrared thermography analysis.

Abdalla Tantawy, P.Eng., MMP. Email: adb2xb@r.postjobfree.com Home residence: Alberta, Canada.

Mobile: 1-416-***-****

Played a vocal point in continuous improvement team by being appointed as a contact person to implement selected, applicable and appropriate suggestion by all employees and put this into actions: such as changing transferring fan “neck bottle” from cantilever fixation into two point’s fixation. This action contributed into a huge amount of saving and improved equipment availability.

Responsibilities:

Participated in commissioning of a new production line including: Dryers, Bucket Elevator, Fans, Conveyors and various types of machinery.

Supervised a team of 20 people including Mechanical Engineers, Mechanics and Electricians.

Implemented Root Cause Analysis to determine the cause of one of the critical carbon black transferring fan. This finally led to increase productivity by 8%.

Established Predictive Maintenance system based on: vibration analysis, infrared thermograph and temperature measurements.

Participated in a continuous improvement team.

Participated in daily meeting with maintenance, and Operation to solve day to day problems.

Participated as a team member for start-up of new lines.

Acted as a subject matter expert for complex maintenance problems and recommended suggestions and solutions.

Directed and monitored daily maintenance activities for static and rotating equipment. Mechanical Engineer

May 1995- August 2000

EL-Nasr Casting Company

Alexandria, Egypt

Achievements:

Modified sand-blasting machine by applying vibration and noise reduction techniques. This led to reduce noise from 90 decibel into 87 decibel.

Researched, investigated and identified reasons for the high amount of scrape rate in Green Sand cast line using the strength of material, wear analysis and tolerance fit theories which led to reduce scrape by 8%..

Participated as a team member in task force to implement and prepare related documents as required by ISO 9002 which led for the company to be certified according to ISO 1902.

Responsibilities:

Designed hydraulic and pneumatic circuits for new systems and upgraded existing systems for improvement.

Abdalla Tantawy, P.Eng., MMP. Email: adb2xb@r.postjobfree.com Home residence: Alberta, Canada.

Mobile: 1-416-***-****

Trained new engineers and technicians in electro hydraulics and electro pneumatics.

Served as a plant manager on a rotational basis, once a week.

Prepared, reviewed, implemented and analyzed PM programs for improvement.

Participated in spare parts classification categories according to criticality and estimated min. inventory level.

Trainer for engineers and technicians in the company’s learning center for electro hydraulic and electro pneumatics.

Carried out responsibility for day to day mechanical maintenance activities.

Supervised a group of 4 engineers and 3 technicians in day to day activities. Mechanical Engineer

June 1990- April1994

Arab Company for gelatin & Pharmaceutical products Alexandria, Egypt

Achievements:

Upgraded an existing production line by changing the speed, gear train systems and mechanical system. This led to double the productivity of this line. Simplified QA flow charts for proper action before any defects notable in the final products. Responsibilities:

Commissioned new production lines.

Improved quality of final products according to the company’s quality system.

Supervised a group of mechanics and electricians in day to day activities.

Supervised daily maintenance activities and provided guidance for improvements. Training:

PM optimization.

Technical writing.

SAP.

Livelink.

RCM II.

Hydraulic fundamentals, advanced hydraulic and electro hydraulic.

Pneumatic fundamentals, advanced hydraulic and electro pneumatic.

Programmable logic controllers (PLC).

Vibration reduction techniques, noises reduction techniques, temperature and oil spectrum analysis.

FFS-API 579.

API 510.

API 570

Abdalla Tantawy, P.Eng., MMP. Email: adb2xb@r.postjobfree.com Home residence: Alberta, Canada.

Mobile: 1-416-***-****

ASME section IV.

ASME section VIII – Div 1.

ASME section B31.3.

Alberta Boilers Safety Association training.

SAP.

Livelink.

Completed 100% of all the safety trainings for the oil sand operations.

H2S Alive - Certified by ENFORM.

O&G Permit System.

References: Shall be furnished upon request

Nationality: Canadian



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