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Production Manager or Product development

Location:
Ahmedabad, Gujarat, India
Salary:
2500000 lacs per Annum
Posted:
February 28, 2020

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Resume:

KETAN SURJA

Mobile: 081********

E-Mail: adb1oa@r.postjobfree.com

A dynamic professional with 24 years of experience in Textile Industries.

Production - Textile Processing, Product Development, Out Sourcing & Quality.

Knowledge of Processes: Dyeing, Finishing, Lamination, Back Coating & Embossing

Having complete knowledge of Processing of Automotive fabrics for various OEMs, Men’s & Women’s wear, Furnishing fabrics, Defence, Technical Textile - Belting, Filtration and Canvas fabrics, Shoes and Apparel fabrics for Nike and FR garments for Uniform supply.

Automotive Seating fabrics in knitted (Warp knit, Circular knit, DPLM etc.) and Woven fabrics of Jacquards and Dobby’s for seating, Headliner and door trims for various OEMs having Laminated, Back coated, and Finished products for various uses.

Men’s & Women’s Wear Fabrics involved are P/C, P/V blended shirting, suiting, dress materials, 100% Polyester fabrics (Knitted as well as woven fabrics)

Furnishing fabrics of Dornier, Sulzer, Chenille, Satin, Embossed, Ruti, Jacquards, Gusken in all dyeing, Finishing, Back Coated & Laminated fabrics.

Defence Supply order of Nylon’66 Camouflage printed fabric with PU Coated for Jacket and Cap.

Technical Textile of Belting, Filtration and Canvas fabric with PU, Acrylic and PVC Coating.

Shoe and Aparel fabrics for NIKE,

Medical Cotton Bleaching plant of Medical Cotton.

Expertise in creating Quality System (ISO, TS) procedures and service standards, operational policies and guidelines with clear understanding & experience of operating.

Excellent in managing operations and Quality with focus on top-line performance through Quality systems.

Effective communicator with assertive and strong leadership qualities and analytical.

High personal integrity, and able to relate to and create trust in all.

Highly articulate, confident and persuasive team-builder, able to motivate and communicate to achieve exceptional business performance.

Dependable and reliable in supporting and enabling team effort to produce genuine long-term sustainable development.

Excellent interpersonal skills.

Strong planning, organizing and monitoring abilities.

Adient Arvind Automotive Fabrics Limited (New JV) (Dec’18 – Continue )

Advance Material Division, Arvind Limited, Santej

Production, Out Sourcing, Development & Quality

Reporting to Business Head

Involvement in Automotive Projects, Advance Material division, Medical Textile division, Coating Division, New Development & Out Sourcing.

Responsible for Automotive Fabrics development to Production Activities

Planning & Programming of Processing Activities like Dyeing, Finishing, Back Coating, Lamination & Embossing process in Automtive orders

Knowledge of Weaving, Knitting, Processing lines, Lamination, Embossing & Coating Processes.

Responsible for ensuring production processes meet quality controls procedures (Internal / customer requirements) with proper line inspection & process improvement plan

Arvind Limited Oct’13 – till date

Chief Manager - Production

Key Result Area:

Involvement in Automotive Projects, Advance Material division, Medical Textile division, Coating Division, New Development & Out Sourcing.

Responsible for Automotive Fabrics development to Production Activities

Planning & Programming of Processing activities like Dyeing, Finishing, Back Coating,Lamination & Embossing processes in Automotive orders.

Responsible for Outsourcing Processing Activities for Advance Material Division.

Responsible for Bleaching Plant Production for Medical Textile division

Responsible for ensuring production processes meet quality controls procedures (Internal / customer requirements) with proper line inspection & process improvement plan

To achieve Production Targets, Reduce Cost, Reduce Reprocess level, Reduce waste generation as per monthly norms.

Responsibility to implementation of quality control & quality analysis standard operating procedures.

Knowledge of Weaving, Knitting, Processing lines, Lamination, Embossing & Coating Processes.

PPAP & PSW Submission to customer

Perform testing as per customer specified test methods (Renault / Honda/ Nissan/TATA/ Mahindra/Toyota/ Ford/Hyundai)

Documentation preparation and sustain certification of TS 16949

Reliance Industries Limited April 1996 – Sept 2013

Manager

Key Result Area:

Planning & Programming of Processing activities Dyeing, Finishing, Lamination and Back Coating

Responsible for Production and achieve production targets

Reduce Cost, Reduce Reprocess & Reduce waste generation as per monthly norms

Involve New Product development & New finishes trials like water repellence, Fire Retardant, Mosquito Repellent, Moisture Management finished, PU & Acrylic Coating etc.

Check quality each and every stage at processing to final supply

Control of all Production process & Effective handling of Labour

Co-ordination with marketing for sample development priorities.

Knowledge of various System certifications and audits i.e. TS16949

Coordination with shift in charge, shift supervisor & workers in his daily working activities

Project handling of Cost saving, Zero Accident, Increase Production & Multiskilling

Knowledge of Coating and Flame Lamination with PUR foam

ATIRA May 1995 to March 1996

Scientific Assistant

Key Result Area :

Work on Cotton – Jute Project

Responsible for all Chemical testing activities in chemical technology division

Responsible for shade matching on Cotton, Polyester, Blended P/c & P/v Fabric

Responsible for the physical testing for the incoming and finish products.

Arvind Limited June 1994 to April 1995

Executive Officer

Key Result Area :

Worked as Shift In charge in Bleaching, Dyeing, Finishing, Printing and Lab in Shirting Processing

Increase the efficiency to increase the production in shift

Check quality each & every stage at Processing to final supply

Proper Supervision of Production Process & Effective handling of Labour

Awarded Diploma in Textile Chemistry in 1994 from R.C Technical Institute by Gujarat Technical Education Board, Gandhinagar.

Awarded Diploma in Sales & Marketing Management in 1999 by Nilem

BA (Psychology) in 1994 from Gujarat University

Certificate Course of General Awareness and Familiarization on May, 2005

Training of APQP, FMEA, ADVANCED SPS, MSA, ERROR PROOFING, for TS 16949 from OMNEX on Nov,06

Training of Team Building from Synergy group on June, 2008

MS Office : Word, Excel, Word Star

Operating System : Intex, ESS & SAP

Name : Ketan Chandrakantbhai Surja

Father’s Name : Chandrakantbhai K. Surja

Date of Birth : 20th April 1972

Address : 7, Jodhpur Kunj Society,

Ramdev Nagar,

Satellite Road,

Ahmedabad – 380015

Phone : ( 079-********, (M) +91-815*******

“ I am pretty analytical and very perceptive, Leading organization from the front, Confidence, Self motivation is my strong strength.”

Ketan Surja

(M) 815-***-****

SUMMARY

PERSONAL PROFILE

CAREER SCAN

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ACADEMIA

BEYOND ACADEMIA

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