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Manager Plant

Location:
Chennai, Tamil Nadu, India
Posted:
February 28, 2020

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Resume:

KARTHIKEYAN GNANAMOORTHY

: 917-***-**** and 824-***-****,

: adb1m0@r.postjobfree.com & adb1m0@r.postjobfree.com

: No.3, 4th Street Kaniyaman Nagar Vanagaram, Chennai-600095, Tamil Nadu, Nationality – Indian .

Objective:

A dynamic professional with 15 years of rich experience in Vehicle Manufacturing, Engineering,

In Plant Logistics and Warehouse. Comprehensive experience in devising significant solutions, managing day to day production & manufacturing operations and projects and making effective utilization of man, machine, method & materials.

EDUCATION

Passed 3,1/2 full time Diploma in Mechanical Engineering.(sand which).

InC.M.KOTHARI POLYTECHNIC COLLEGE Securing 80 %. YEAR OF PASSING OCTOBER 2002

Passed B.B.A BUSINESS ADMINISTRATION Distance Education

June-2008 to May 2011 University of Madras.

SSLC passed March 1999, SREE ADITHIYA MATRICULATION SCHOOL CHENNAI.

Under gone training in (SUNDARAM CLAYTON LTD,CHENNAI ) in 4thsemester

Under gone training in (HARITA SEATING SYSTEM LTD,HOSUR) in 7th semester.

Project in Harita Seating System (Foaming Department) Modification of Mold Fixtures in Electro Pneumatic Control Panel for 13 Mold Fixtures

Process: mold fixture [seat manufacturing]

Product duration: during in plant training in 7th semi

purpose: easy identification of failures

Value Stream Mapping done in seat assembly area to Improve Visibility, Easy Identification &5s

Professional Experience

1.Assistant Manager, Vehicle Assembly

Door sub Assembly, Pre-final & In-Plant Logistics.

TRIM &CHASSIS

Renault Nissan India Pvt Ltd

From April 2018 to Till Date. Jan 2019

2.Assistant Manager, Vehicle Assembly

Door sub Assembly, Cubs-Chassis Assembly (Common Under body System) Engine sub Assembly, CPM –Instrumental Panel Sub Assembly & In-Plant Logistics.

TRIM &CHASSIS

Renault Nissan India Pvt Ltd

From April 2017 to Till Date. March 2018

3. Promoted & Worked as SeniorEngineer, Vehicle Assembly

Door sub Assembly, Cubs-Chassis Assembly (Common Under body System) Engine sub Assembly, CPM –Instrumental Panel Sub Assembly & In-Plant Logistics.

TRIM & CHASSIS

Renault Nissan India Pvt Ltd

From April 2013 to March 2017.

4. Promoted& Worked asEngineer, Vehicle Assembly

Door Sub Assembly and In-Plant Logistics, Trim & chassis

Renault Nissan India Pvt Ltd Chennai

From April -2011 to March 2013.

5. Joined& Worked as Assistant Engineer, Vehicle Assembly

In-Plant Logistics, Trim & chassis

Renault Nissan India Pvt Ltd Chennai

From August -2009 to March 2011

Previous Experiences:

1, Production TECHNICIAN, TRIM & CHASSIS Vehicle Assembly.

FORD INDIA Pvt Ltd .Chennai, Tamilnadu

From May 2004 – July 2009

2.Worked as, Supervisor,production & stores

IND – SOLDERS AND ALLOYES PVT, LTD. CHENNAI

From November 2002 April 2004

ACHIVEMENTS IN RENAULT NISSAN

Green field project Started Year- 2009

KNOWLEDGE AND EXPERIENCE IN

Vehicle Assembly (Experience in Trim and Chassis Assembly shop Vehicle Assembly

Door sub Assembly, Cubs-Chassis Assembly (Common Under body System) Engine sub Assembly, CPM –Instrumental Panel Sub Assembly,Pre final & In-Plant Logistics. Process Planning, Lay outing and Man Management.

Job profiles and responsibilities

Line Cost Controller and Planning for Kaizen

Process Change Management during Tact Change (Man, Machine, Material and Method)

Taking Countermeasures for Field Concerns and Internal Quality Defects

Effective Participation In Audits (External and Internal)

Achieving Given Planed Production with Quality Targets (KPI)

Working for Parts Supply system Implementation

Handling In-Plant Logistics, Kit Supply, Synchro supply and Jit.

Responsibility on process planning, layout,

New Projects Facility Planning, Process Equipment procuring and installing & Process Change management.

Project Management

Demonstrating skills in preparation of:

Project milestones starting from project confirmation, engineering trial, production trial, SOP & volume ramp

KPIs for the section & individuals team members in order to achieve project milestones

Manufacturing plan for new models

Packaging design schedule & investment plan for new models

Logistic scheme design for new models, CAPEX, OPEX & PIC budget for new models

Mid-term plan considering Renault-Nissan long term vision & mission

Defining LCPU for new models for inbound & outbound

Carrying out project milestones review with department HOD & share with overall project manager

Team Building & Management

Spearheading a section consisting of 3 Engineers, 5 Team Leaders & 59 Technicians responsible for in-plant logistics, packaging, costing and budgeting.

Defining:

Section annual KPI considering company & department annual objectives

Each team member KPI considering the section KPI & frequent review to understand the progress & provide guidance.

Others :

Vehicle assembly Processes and Engineering

Industrial material flow

Synchronies material flow

Warehouse management

Milk run concept,

Kitting and synchronic supply system,

Kanban system,

Just in time.

FIFO

Inventory management

Preparing Lay out for new variants.

ACHIVEMENTS IN FORD INDIA

Three major concerns closed are as follows:

Grab handle fitment error proofing done to avoid wrong fitment in IKON in 2005.

(In Grab, handle tightening tool)

Wiper motor error proofing done to avoid part interchange in both Fusion and Fiesta in 2006(In Wiper motor sub assembly fixture)

Steering column error proofing to avoid part interchange in both Fusion and Fiesta in 2007(Special tool modified to check both the parts to identify the difference)

Appreciated by assembly shop general manager

Job profiles and responsibilities

Job involves study of major concerns and implementing ICA&PCA for all

Assembly related concerns in my zone.

Responsible for all kinds of quality and production related concerns.

Conducting daily review meeting for the zone regarding all assembly related concerns

Over all responsible for process related and down time related concerns

Responsible for kaizen rating and implementation in my zone

Responsible for scrap cost and NPM (Non Production material) for my zone

Maintaining the zone scorecard which contains the target and corrective actions

For all SQDCME matrixes

Training

FPS (Ford production system)

Alliance Production System ( Renault –Nissan )

QC Story

SPC (Statistical process control)

FMEA (Failure Mode and Effective Analysis)

5-S House Keeping

Poke -Yoke (Error proofing)

IMF&SMF (Industrial material flow & synchronous material flow)

ACHIVEMENTS IN IND – SOLDERS AND ALLOYES

Job profiles and responsibilities

Responsible for all kinds of quality and production related concerns.

Conducting daily review meeting for production and stores regarding all concerns

Daily Manpower allocation for process and job rotations

Daily production planning and monitoring out put

Over all responsible for process related and down time related concerns

Responsible for kaizen rating and implementation

Responsible for scrap cost and NPM (Non Production material) for my zone

Monitoring goods inward and out ward of company

Monitoring consumables usage and inventory maintaining.

Strength:

oWish to undertake any kind of technical assignments

oAble to give full co-operation and co-ordination to my colleagues

oWish to attain more responsibilities in short age

I solemnly declare that the above furnished particulars/ information are correct.

Date :

Place : Chennai.

KARTHIKEYAN G



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