Seeking assignments in Production Operations, Quality Management and Process Improvement Consultation with an organization of repute .
A competent professional with nearly 15 years of experience in:
Metallurgical Operations Production Management Quality Management
Heat Treatment Operations Procurement Operations Process Improvements
Proficient in developing & streamlining systems to enhance operational effectiveness and meet operational goals within the cost, time & quality parameters
Proven abilities in working on technically advanced, cost-efficient and state of the art production systems
Proficient at handling process improvements for heat treatments & implementing 5S activities in heat treatment area.
Attended Training on CQI9
Expertise in managing production activities, streamlining procedures to facilitate smooth production process, Enhance productivity, cost reduction projects, CFT & new product development activities.
Possess strong leadership, analytical, motivation and communication skills
Developing & implementing production plans as per sales order; reviewing daily production and taking corrective measures wherever necessary; preparing improvement plans to ensure timely accomplishment of production targets within the time & cost parameters
Implementing cost saving measures to achieve substantial reduction in terms of man days, production cost, raw materials and energy consumption; identifying requirement of raw materials & developing potential vendors
Proactively identifying areas of breakdowns and taking corrective measures / steps to rectify the equipments through application of trouble shooting tools and process maintenance activities
Identifying areas of improvement and recommending process modifications and equipment calibrations to enhance operational efficiencies of the systems; developing jigs for maximum utilisation of available system
Ensuring compliance to the production standards & continuous improvement in process capabilities during the manufacturing process
Interfacing with people at all levels, inculcating teamwork and assisting the team members to achieve set goals(A team of 100 people in a strong unionized enviornment)
Since Jul’07 with Maruti Suzuki India Ltd., Gurgaon, Haryana as Sr. Manager- Heat Treatment (Transmission)
oManaging, controlling and planning Heat Treatment through daily work management by following and checking points to achieve targets set through DPR.
oAssessing and reducing heat treatment production cost through optimal utilization of utilities/consumables
oChecking and controlling product standards and quality parameters.
oManaging process maintenance activities for all furnaces and machines with Japanese Furnace Makers to prevent sudden breakdown or malfunctioning of equipments
oApproving the departmental budget after checking its accuracy and reliability.
oEnsuring the safety measures of employees to reduce unexpected incidents and hazards.
oEnsures that all the operations conducted should be in accordance with the organizational policies and procedures.
oEnsuring maintenance of consumables and spares stock.
oHandling overall heat treatment area without process delaying & maintaining records as per ISO9001, ISO14001 and OHSAS requirements.
oPreparing, maintaining and reviewing standard operating procedures for operations.
oAugmenting productivity through intensive modification of fixtures, designing and reducing of current process cycle time by close monitoring and controlling of parameters.
oImplementing 5s and kaizen activities in heat treatment area.
oHolds the distinction of completing CQI-9 (Heat Treatment System Assessment) Training Program.
oRecruitment and subsequent training of employees to fulfill organizational needs.
oStudy new machinery and facilities and recommend or select efficient combinations
oConduct studies and implement programs to determine optimum inventory levels for production and to allow optimum utilization of machinery, materials and resources
oEstablish programs and conduct studies to enhance industrial health and safety or to identify and correct fire and other hazards
oPlan and design plant layouts and facilities
Ensuring maintenance of consumables and spares stock
Handling overall heat treatment area without process delaying & maintaining records as per ISO9001 and ISO14001 requirements
Recruiting and training of personnel for the department
Played a major role in:
oAugmenting productivity through intensive modification of fixtures, designing and reducing of current process cycle time by close monitoring and controlling of parameters
oImplementing 5s activities in heat treatment area
Holds the distinction of completing CQI-9 (Heat Treatment System Assessment) Training Program
Piloted process improvement initiatives in the heat treatment operations by:
oIncreasing 25% efficiency by efficient utilization of jig size by increasing one layer in mission gears;
oIncreasing 20% productivity by making modification in jig design for input shafts
oIncreasing 30% efficiency of shot blasting machine & removing one side shot blasting of dog gears and hira gears
oSaving 4 Crore INR per year by providing government power supply for continuous furnaces
Steered quality enhancements initiatives by reducing the major defects like centre ovality problem in input shaft & Spline bulging problem in gear
Dec’05-Jul’07 with Bodycote Metallurgical Services, Gurgaon as Sr. Executive - QC
Involved in controlling and planning daily production for heat treatment and plasma ion nitriding through daily work management by following and checking points to achieve targets set through MFO
Jul’04-Nov’05 with Lakshmi Precision Screws Ltd., Rohtak as Executive
B.Tech. (Metallurgy) MNIT, Jaipur: 2004
Date of Birth 30th December 1980
Address 23,2nd Floor, Cassia Marg, DLF Phase-2, Gurgaon-122001
Languages Known English and Hindi