Engineer Mechanical
Resume:
B.Santhanam
Professional Summary
A result oriented professional with a combined experience of around 22 years in Oil & Gas, Utilities and Water transmission and distribution. Managed and lead roles in Construction, Fabrication, Installation, Maintenance, Inspection and Testing activities.
Wide experience in Maintenance, Shut down and Revamp jobs. Managed and In charge of QA/QC in all phases
Experience in PMC, Supervision Consultant, EPIC and Shutdown Contractor Roles. Handled projects of O&G Pipe lines, Plant piping, Pressure vessels & Unit piping, Storage tanks, Offshore Platform structures and Structural modules Handled Infrastructure and Utilities projects including District cooling network, Pneumatic waste collection network
Field Of Specialization ● Management of Fabrication, Inspection, Installation and Testing of Water, Oil & Gas Industries that includes transmission Pipe lines, piping spools, unit piping, plant piping, Pipe lines, pressure vessels, storage tanks, Offshore Plat form structures, structural modules, heaters, DC Pipe lines etc.
● Shut down and Revamp Jobs Management.
● Review all applicable documents prior to start Fabrication/welding activates such as approved Method of Statement, Inspection Test plan, Welding Procedure Specifications, Material Specifications, Drawing, weld map drawing, Codes and Standards.
● Project Progress billing, Variation claims and Certification with clients.
● Material reconciliation statement preparation and certification for projects
● Track, report and drive the continual improvement of key quality metrics (KPI)
● Quality plan, QA Procedures Preparation and Review.
● Quality Audits scheduling and co-ordination with clients and with approved TPI agencies.
● Internal quality surveillance and audits Conduct and subsequent assistance in effective implementation of relevant remedial/ preventive actions and follow-up on closure of the audit findings associated quality issues.
● Measuring &Testing instruments. Maintenance, Preparation and monitoring of calibration schedule, Updated status, renewal status
● Reviewing and close monitoring of the various NDT methods, defects identification, removal of defects Reviewing of NDT Inspection reports and radiographic films.
● Execution and inspection of surface preparation and coating and holiday test, Adhesion Test, DFT, Surface profile, etc.
● Execution, Inspection and Witnessing of hydro test and vaccum test, pneumatic test, oil leak test etc
● Preparation of monthly progress report and quality reports etc Work Experience:
B.SANTHANAM
*************@*****.***
Phone +974-********
Application for the post of
SENIOR QA/QC/ PIPING / PIPELINE /
PROJECT/ /WELDING / ENGINEER
B.Santhanam
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Inspection & Field
Engineering
● Familiar in codes and standards of ASME Section IX for Welder Qualification, AWS D1.1 for structural steels, API 650 for storage tanks, API 1104 for pipelines, ASME B31.3&B31.8, for piping related to fabrication.
Management and execution of:
● Piping loops and hydro testing of loops preparation.
● Piping Pre-commissioning and commissioning activities execution, Inspection and Testing.
● ETS room Piping and heat exchanger installation.
● Pipelines activities like Handling, Stock Piling Stringing, Trenching, Pre-padding and Lowering and post padding etc. execution
● Road crossing and other Utilities crossings like Water, Telephone and Electrical lines etc.
● Pipeline Foam Pigging, Gauging, swabbing and drying.
● Hydro test and vacuum test, pneumatic test, oil leak test etc. witnessing. Expert knowledge in:
● IMIR, Fit-Up, Weld visual etc both execution and Inspection.
● Weld repairs and Rectification of weld repairs, analysis.
● NDT inspection methods such as RT, UT, PT, MT interpretation of results for weld mends.
● Quality documents, work planning schedules, client bills. Material reconciliation statement for client materials and consumables preparation and maintenance
● Valve seat inspection and testing
● Surface preparation and coating Inspection and Clearance.
● PWHT and hardness reports inspection.
● Method statement for various site activities review and approval.
● Internal quality audit schedule, client audit & external audit schedule and co- ordination with client and TPI agencies.
● Issue and closure NCR, CAR and audit findings.
● Preparation & close monitoring of KPI & calibration schedule, etc.
● Monthly progress report, quality report, quality training schedule, execution of training of various site activities etc preparation and review.
● Welder performance report preparation & close monitoring to control repair percentage
● Familiar in fabrication of raw materials ranges from 1.6mm to 200mm thick of steel plates and 1.6mm to 30mm S.S. plates and pipes size from0.25’’ to 42’’. structural beams MB100-MB600, Channels MC75-MC450.angles 25x25 to 200x200 etc.
● Familiar in selection and usage of welding electrodes and filler metals like MS electrodes (E6012, E6013, E7014, E7018) Low alloy low hydrogen steel electrodes
(E7018, E6010, E8018, E7018B2L) S.S electrodes (E308, E308-16, E309, E347) etc.
● Familiar in welding of SMAW, SAW, GMAW, GTAW welding and Metal cutting process of Auto pug cutting machine and hand torch cutting and plasma arc cutting.
● Familiar in welding positions of 1G,2G,3G,4G(PLATE)and 1G,2G,5G,6G,6GR
(pipes)1F,2F,3F,4F(plate Fillet weld). Review all applicable documents prior to start Fabrication/welding activates such as approved Method of Statement, Inspection Test plan, Welding Procedure Specifications, Material Specifications, Drawing, weld map drawing, Codes and Standards
B.Santhanam
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● Dimensions verification of material to ensure that they are as per Drawings and in compliance with plate/pipes thickness requirements.
● Material requisition, material reconciliation statement etc preparation and approval.
● Control material from procurement and fabrication stage to the erection and commissioning at site including logistics from supplier, stacking, painting and site logistics in sequence by coordinating with material controlling team.
● Preparing various documents such as Fabrication/welding inspection report prior to endorsement to the client and Project Management Team (PMT) to raise Request for Inspection (RFI) for final acceptance.
● Documentation Review for the Mechanical clearance, Test packs, Check list and Punch list.
● Developing procedures on NDT and Hydro Testing; examining the test packs and creating final documentation.
● Pre Fabrication of piping Spools, Supports, Racks & etc,
● Preparation of Spools for Hydro testing, Flushing, Pre-commissioning & Commissioning.
● Coordinates with Document Control, Production, Project Management Team, Engineering Department, and Certifying Authority and Client Site Representative with regards to Quality aspect
● Coordination of activities with clients, consultants and Main/Sub contractors
● Mechanical services coordination with other engineering disciplines. My References: -
OIL & GAS UTILITIES PROJECT
Senior QA/QC Engineer
OMEGA Engg co W.l.l QATAR sub contactor QDSBG (Division of Qatari Diar), Lusail City, Qatar
Jan2019 – Till date
Infra-structure Development for Lusail City ( District Cooling, Pneumatic waste collection
&Gas Utility services)
Client QATARI DIAR, Lusail City, Qatar
OIL & GAS UTILITIES PROJECT
QA/QC Engineer FERNAS CONSTRUCTION COMPANY INCORPORATED, Qatar Apr 2018- October 018
EPIC OF MTBE TANKS AND PIPILINE BETWEEN QAFAC AND QP REFINERY, MESAIEED, QATAR
Client QATAR PETROLEUM REFINERY, MESAIEED, Qatar
OIL & GAS UTILITIES PROJECT
Welding Engineer MARAFEQ QATAR( Division of Qatari Diar), Lusail City, Qatar Jan2013 – Mar 2018
Infra-structure Development for Lusail City ( District Cooling, Pneumatic waste collection
&Gas Utility services)
Client QATARI DIAR, Lusail City, Qatar
OIL & GAS UTILITIES PROJECT
QA/ QC Engineer Penspen International Ltd. Abu Dhabi, U.A.E. B.Santhanam
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January2008– Dec 2008
Dubai World Central International Airport Fuel Farm Project
(Jet Fuel Storage tanks & Loading & Unloading & Deliverables facilities) Client Dubai Civil Aviation (DCA), Dubai, UAE.
OIL & GAS UTILITIES PROJECT
Mechanical Inspector Penspen International Ltd. Abu Dhabi, U.A.E. March 2007 – January2008
BOTTOM Loading System Project for ADNOC DISRTIBUTION Various Depots Client ABUDHABI NATIONAL OIL COMPANY, ABUDHABI.
OIL & GAS PROJECT
Mechanical Engineer Galfar Almisnad Engg & Contracting Company W.L.L, Doha, Qatar. April 2006 – February 2007
EPIC of New Storage Tanks-5Nos and associated piping system at Qatar Petroleum Refinery Mesaieed site.
Client Qatar Petroleum, Mesaieed, Qatar.
OIL & GAS PROJECT
Senior Engineer (Piping) Neo structo Construction Ltd, Surat, India. May 2005 – April 2006
Project: - EIC of Continuous Catalyst Regeneration Unit for Motor Spirit Quality Up gradation Project, IOCL, Baroda
Client: - Hindustan Petroleum Ltd, Mumbai, INDIA.
OIL & GAS Shut down PROJECT
Project Engineer Neo structo Construction Ltd, Surat, India. Jan 2005 – May 2005
Project: - Shutdown for FR and FRE unit. HPCL, Mumbai site. Client: - Hindustan Petroleum Ltd, Mumbai, INDIA.
OIL & GAS UTILITIES PROJECT
Quality Control Engineer Neo structo Construction Ltd, Surat, India. Jan 2004 – Jan 2005
Project: - Fabrication of Thick wall Piping for DHDT, HGU unit, IOCL, Panipat site. Client: - IOCL, Panipat Refinery, EIL, Panipat INDIA. OIL & GAS UTILITIES PROJECT
Project Engineer Neo structo Construction Ltd, Surat, India. Jun 2003 to Jan 2004.
Project: - Fabrication of PGC&TG Module off shore structural Platform for ONGC, Mumbai, INDIA
Client: - ONGC, Mumbai, L & T, Hazira works, INDIA.. FERTILIZERS & FACILITIES PROJECT
Quality Control Engineer Neo structo Construction Ltd, Surat, India. Dec2002 to Jun 2003.
Project: - Fabrication and pre assembly Hearer for Qatar fertilizer project,Qatar Client: - Qatar fertilizers Ltd, Krupp- UHDE, L & T, Hazira works, INDIA. B.Santhanam
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OIL & GAS Shut down PROJECT
Mechanical Engineer
Reliance Engg Associates India Private Ltd, Jamnagar Through Calibre services, Mumbai India.
Nov 2002 to Dec 2002
Project: - Shutdown jobs for unit- 371 & 372 (Coker Plant), RPL, Jamnagar. Client: - RPL, Jamnagar, India.
OIL & GAS UTILITIES PROJECT
Execution Engineer Metal crafts Engineers & Contractors, Mumbai, India. Dec 1999 to Oct 2002
Project: - Fabrication and erection of 18” pig gable pipe line for MTF- RTF, RPL, Jamnagar, India.
Client: - RPL, Jamnagar, India.
FERTILIZERS & FACILITIES PROJECT
Execution Engineer Metal crafts Engineers & Contractors, Mumbai, India. Jan 1999 to Dec 1999
Project: - Fabrication and erection of 42” Underground cooling water pipe line for Ammonia plant, RCF, Mumbai, India.
Client: - L & T LTD, Mumbai, INDIA.
OIL & GAS UTILITIES PROJECT
Execution Engineer Suyog Engineers (p) Ltd, Ankaleshwar, India. Mar 1998 to Dec 1998
Project: - Fabrication of Quench Tower for Haldia Petroleum Ltd, India. Client: - L & T, Hazira works, India.
OIL & GAS UTILITIES PROJECT
Execution Engineer Sai Fabricators, Hazira, India. Jan 1997 to Mar 1998
Project: - Fabrication of Gasoline Fractionator for Reliance Petroleum Ltd, India. Client: - L & T, Hazira works, India.
Qualification Details
Date of birth&
Age
Reply to Language
Passport
Details
Nationality Sex
15/01/1975 &
44 Years
*************@*****.***
Local Phone +974-********
English, Hindi & Tamil,
Malayalam, Telugu
K3675379,
10/03/2022
Indian Male
Educational qualification Bachelor of Engineering - Automobile Discipline from Bharathiyar University, Coimbatore, Tamilnadu, India, 1996 Certificate Course
● Welding Inspector – CSWIP-3.1 Level-2 (Certificate No:332423)
● Lead Auditor ISO 9001-2008
● Radio graphic Testing Level –II (ASNT)
● Ultrasonic Testing Level –II (ASNT)
● Magnetic Particle Testing Level –II (ASNT)
● Penetrant Testing Level –II (ASNT)
Valid, QATAR, U.A.E & Indian Driving License.
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