Maintenance Engineering

C.S.Venkatarama Subramani

Mobile: +91-984**-***** ~ E-Mail: *********@*****.***

Looking for the profile suitable position in a reputed organization, where I can manage and supervise all maintenance activities to ensure optimum efficiency, while keeping up with the policies and goal of the organization

Executive Summary

Accomplished engineering professional with proven expertise in managing maintenance function in an Engineering industry. Background includes over 25 years of experience Proficiency in Electrical, Mechanical,Facilities and Safety coordinating with the Maintenance team / Vendors, enhancing their process and quality to drive efficiently. Exhibits a strong and firm approach to sustaining and encouraging safe work environments, and a demonstrated ability to streamline operations. Applies continuous improvement principles to increase process and maintenance efficiency, and company profits. Strong skills in directing and motivating staffs member. An effective communicator with exceptional relationship management skills with the ability to relate to people at any level of business. Exposure in SAP – 9 Years end user in Materials Module.

Areas of Exposure

Maintenance Management

Manages the plant’s operations, maintenance, projects, including spare parts, inventory, budget, and Compliance with environmental and safety regulations.

Erection and commissioning of various types of machineries CNC turning centres, machining

Centres, VTLs, Burnishing M/cs, Robot Welding,SPM Welding M/cs and Equipments include Hydro, welding .Furnaces and Power Press .

Operation and Maintenance of 11 KV/433 Volts Transformer, HT and LT substations with control Panels, control relays, Air and Oil circuit breakers, MCCs, VFDs, process control & Instrumentation equipments.

Operation and Maintenance of ETP, STP, RO and Thermic Evaporator Plants.

Trouble shooting of CNC controls and Versatile with CNC systems like Fanuc, Sinumeric and Mazatrol, Robots,SPM welding, electrical control circuits,PLCs

Preparation of Preventive maintenance schedule, Breakdown analysis and reduction of down time and knowledge in TPM

Plant relay out, Cable laying, Panel wirings, Utilities like Generators, Compressors, UPS, AC Package units, Plumbing.

Liaison with Government agencies (Tamil Nadu Electricity Board, Electrical Inspectorate, Tamil Nadu Pollution Control Board and Inspectorate of Factories to meet statutory requirement.

Project Management

Evaluation and definition of scope of project, project status review and participate in discussions at major decision points with top management.

Preparing project schedules / plans, engineering designs / drawings and technical specifications towards the successful execution of erection & commissioning projects.

Monitoring projects with respect to Safety, Cost, Resource Deployment, Time over-runs and Quality Compliance to ensure timely execution of projects

Energy Conservation /Value Engineering

Steering Value Engineering /modifications such as eliminating avoidable equipments in the process with the aim of bringing down energy consumption and power costs

Working towards bringing down costs by ensuring efficient utilisation of available resources through effective training & deployment.

Identifying draw backs / loop holes in the existing process and upgrading /modifying the same to attain cost savings.

Manufacturing Process

Coordinating all areas of manufacturing and establishing the availability of the equipments in the most efficient manner with available staff.

Translating the financial goals and objectives to practical operational solutions by identifying and seeking operational opportunities to continually make improvements

Handling of Control Valve calibration, Pneumatic and electronic positioners, Electric Actuators and Electro Hydraulic Actuators Calibration.

Conducting daily production meetings to review and discuss productivity & target, safety, cost, and delivery

Professional Experience

From May ’16 - with Precision Hydraulics Private Limited, as Manager – Maintenance

Precision Hydraulics Private Limited is an Automobile Industry specializes in the supply of hydraulic cylinders to many of the leading global OEM’s in the mobile equipment markets.

Professional Experience

From June ’1995 - April ’2016 with Emerson Process Management Chennai Limited (Previously with Fisher Sanmar Limited (Sanmar group), as Deputy Manager – Maintenance

Emerson Process Management is the Leader in process Automation and manufacturing Flow Control Valves, Gas Regulators

Accountabilities

Maintaining all shop Machineries and equipments and repair them to ensure proper functioning.

Preparation of Maintenance annual budget, daily maintenance and expenses report, updating weekly/monthly reports, analysis of lubricants and other consumables monthly consumption.

Assisting and guiding the maintenance personnel in carrying out the maintenance and repair work.

Resolving Maintenance problems and recommended measures to improve conditions and operations of machines and equipments.

Providing strong leadership and technical expertise to maintain existing procedures and drive continuous improvement.

Maintaining all quality documents to meet ISO Quality system

Maintaining records of maintenance history of equipments spare parts and others through

Computerized system.

Executing cost saving and energy saving techniques/ measures and modifications to achieve substantial reduction in O&M expenditures and work within the budget.

Maintaining all Hydraulic and Pneumatic systems, Effluent treatment Plant, Hydraulic presses air compressors, Motors, Overhead cranes and Pallet Stackers, Forklifts trucks.

Highlights

Erection and commissioning of Imported CNC Turn-mill centre in record time.

Effectively planned in shifting of 2 EOT Cranes in short duration without affecting the regular

production activities.

Expansion of MV panel with new Transformer and 4 poles structure in short span of time.

Power cost savings up to Rs 7 lakhs by utilizing the DG set for optimum utilization and switching off shop floor lights & fans during lunch time.

Part of a team member in expansion of new facility with world class set up.

Enhanced Additional Maximum demand and saved substantially.

Got “Excellence Performance Award” during1998-1999, 2002-2003 & 2006-2007.

Achieved “SANMAR Long Service (10 Years) Award” in July 2005

Sep’91 – June ‘95 with M/s Coromandel Leathers(P) Limited, Ranipet as Maintenance Supervisor

Coromandel leathers is a finished Leather exporters

Accountabilities

Maintenance of All Machineries and Equipments

Operation & Maintenance of Reciprocating compressors and Effluent treatment plant

Trouble shooting of Leather finishing machines and Auto sprays.

Supervising the functions of troubleshooting & preventive maintenance for identifying areas of obstructions and reducing machinery downtime to minimum.

Operation & Maintenance of Steam Boilers and thermal fluid heaters

Highlights

Efficiently managed maintenance activities in shifts.

Trainings Undergone

On Operation and maintenance of screw compressor at ELGI equipments Coimbatore.

On VBM-150 CNC machine with Fanuc OT0 – Programming, Operation and Maintenance at Kirloskar Brothers Ltd., Kirloskar Wadi.

Team Building training at Pegasus Institute at Pondicherry.

Various Trainings by Sanmar Engineering Corporation, Chennai, India.

Academic Credentials

2003 Bachelor of Engineering in Electrical & Electronics Engineering at College of

Engineering Guindy.

1989 Diploma in Electrical & Electronics Engineering at TPEVR Gove Polytechnic Vellore -2

from State Board of Technical Education, Chennai-25

Additional Qualifications

Having Valid Supervisor Competency Certificate (“C” License) issued by Electrical Licensing Board Guindy

IT Skills: MS-Office, Fox-Pro and Internet

Personal Dossier

Date of Birth : 4th June 1969

Address : F2,” A” Block,Keshav Enclave,No:16 Mannady Street, Villivakkam, Chennai – 600049

Date :

Chennai

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