Process planing engineer

RAMKUMAR T

PROCESS ENGINEER

Mail Id: ***********@*****.***

Contact No: +918*********

CAREER OBJECTIVES:

• Aspiring for a career with opportunities to explore my full potential and consistent career growth

• A self-motivated optimist who thrives on pressure and challenge with patient perspective, always willing to learn from every think conceivable. ACADEMIC PROFILE:

S.L. NAME OF INSTITUTE STREAM YEAR OF

NO. OF STUDY PASSING BOARD PERCENTAGE

PET Engineering Anna

1. College, Vallioor, Tirunelveli B.E.(Mech) 2012-2016 University 79% District Chennai

2. Government Higher Secondary 12th 2011-2012 State 73.15% School, Kalakad, Tirunelveli Board

District

Government Higher

3. Secondary School, Kalakad, S.S.L.C 2009-2010 State 89.60% Tirunelveli District Board

TOTAL EXPERIENCE:

3 years and 3 months.

EXPERIENCE IN UCAL FUEL SYSTEMS:

Experience : 1 year 3 Months

Designation : Graduate apprentice trainee – In process quality assurance (IPQA) Employment : UCAL FUEL SYSTEMS Ltd, Chennai

Duration : Jul 2016 to Oct 2017

UCAL FUEL SYSTEMS Ltd, Chennai, India, a leading tier 1 supplier of FUEL MANAGEMENT PARTS catering the needs of customers Like Maruti, Hyundai, Bajaj, TVS, Yamaha, Royal Enfield, Hero Honda.

EXPERIENCE IN BOSCH LTD:

Experience : 2 years

Designation : Process Planner Trainee

Employment : BOSCH LTD, Power tools manufacturing plant, Chennai. Duration : Oct 2017 to till date

Bosch Ltd, Power tools manufacturing plant, Chennai, is only one Power Tool manufacturing plant in India under Bosch ltd. And this plant started for full fill all requirements in India with a small share of exports to Asia, Middle-East and Africa countries. Our manufacture products like Angle grinders, Impact and rotary drills, Rotary hammers, Marble cutter, Air blowers include motors of all tools.

ROLES AND RESPOSIBILITIES:

• All documents control works (Control plan, work instruction, PFMEA, Trail order, Pilot order,

• Line inspection reports, Assembly SPC documents

etc). EOL Rejection analysis.

• Motor manufacturing and assembly line process improvement analysis and support to improvement. Supporting to new project implementation to improve production and quality.

• Suggestion implementations.

• Fixtures designing.

• Process spares management.

• Cost control in consumables.

• Supporting to audit documents

preparation.

• Supporting to industry I4.0 project.

• Supporting to new product development projects from our dept. PROJECT/IMPROVEMENT DETAILS (BOSCH POWER TOOLS):

• Supporting to the project of Installation, Trial run and Handover of “Auto powder coating” in split stator manufacturing line.

• Successfully implemented the project of “Copper wire Waste Reduction” in split stator line winding machine.The total cost saving of 5700 INR/yearly.

• Successfully introduced/Implemented the project of “Auto tape cutting” with full safety working in split stator manufacturing line.

• Implemented the project of MTM correction in GDC (marble cutter line) for operator ergonomic improvement and cycle time reduction.

• Successfully stopped gear housing auto screwing station process issue in angle grinder assembly line, by find out actual root cause using PSS. Because of action taken down time reduced from average of 90 minutes/shift to 0 minutes/shift.

• Standardization and regularization of all motor line supermarkets.

• Purchasing cost reduction of PPE’s, annual savings around 2.45 lacks.

• Purchasing cost reduction of machine process spares, annual savings around 3.96 lacks Improvement in commutator turning tool from single face tool to 3 point cutting tool.

• Supporting to the project of “press force monitoring of gear to spindle pressing “in angle grinder assembly line

PROJECT/IMPROVEMENT DETAILS (UCAL FUEL SYSTEMS):

• Reduced the Functional Test Failure by find out root cause using PSS.

• Supporting role to the project of “Auto P-Test machine” for Auto pilot flow test to improve quality of idle condition flow setting and improve production. PROJECT DETAILS (COLLEGE AND OWN):

• “Thermosiphon type room air cooler”-which is used for provide cooling air while operating condition. In this type air cooler water temperature is automatically circulated by the means of thermosiphon method.

• “Fiber Composite with waste sand particles”-Which specially design for reducing weight and improve strength of materials. Waste sand particle’s means bricks powder, calcium carbonate, Rock etc.

• “Low cost PVC Spring loaded pressure relief valve” implemented in Hydraulic application in Gardens.

• Successfully completed the project of “Full assembly of E-cycle with 18650 li-ion battery” TRAINING AND SKILL SETS:

• MS office

• Cero 2.0

• VSM and VSD

• Knowledge on 7QCTools

• Knowledge on 8D

• Knowledge on SAP

• Knowledge on System CIP and Point

• CP and PFMEA

• PSS

ACHIEVEMENTS:

• Got appreciations every cycle of review for “suggestion implementation” at Bosch PT Chennai.

• Paper presentation son the Topics of “Continuous Improvements in - VSM1, Production and Quality Improvement in Stator line and standardization of spares handling “at Bosch PT Chennai.

• Class topper in 2nd

year mechanical engineering.

PERSONAL DETAIL:

Father’s Name

Date of birth

Age

Marital Status

Nationality

Language speak

: Tharmakani. U

: 27-04-1995

24

: Single

: Indian

: Tamil, English and basic knowledge of Kannada

Permanent Address

: 19 South mavadi, Mavadi, Tirunelveli-627107, Tamilnadu. DECLARATION:

I hereby solemnly declared that details furnished above are true to the best of my knowledge and belief.

Date:

Place:

Signature

(RAMKUMAR.T)

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