Manufacturing Engineering

SHAMOL HAQUE

**** ***** ****** *******,

Apartment # 167

Renton, WA 98057

984-***-****(Personal Cell)

******.*****@*****.***

CAREER OBJECTIVE:

Manufacturing Engineer and manufacturing process planning professional for metal & nonmetal (composite) aerospace companies with more than +12 years of proven experience in aircraft production operation including creating & maintain new production introductions, work centers, process planning & visual production documentation tools, identify necessary fixture/tools for build the product, Liaison, work order redline, fix master planning, create make or buy sheet, Create & maintain MBOM, Detail parts work planning sequences, Assembly & Installation work instruction, Working Multi-tasked & maintain FMEA/RCCA /ECR with team, removing non-value added constraints, implementing 5S, Product lay-outs based on lean, bar chart, takt chart, demonstrated data analysis, capacity analysis, Labor standard maintain. I have expertise of digital aero structure process systems & focused on implementation. Excellent interpersonal & communication ability & possess a wide range of technical skills. Enjoy being part of a team as well as managing, motivating & training a productive team & thrives in high pressure & challenging working environments.

Professional Experience :

Experienced in aircraft engineering method with structural, fabrication, assembly, Seat assembly, installation planning, production support, continuous improvement, & problem solve.

Experience in verities ERP system such as SAP,MES, DELMIA, CAS, MSDS, Syteline Epicor, Houdini etc.

Expertise in all sheet metal/extrusion/Steal/Titanium/ Hog out material fabrication include machining, hand form, brake, hydro-form, hot forming, hot joggling, super plastic forming & stretch forming.

Experience in composites material bonding & post bonding such as kitting, cutting, hand lay-up, debag, trimming, leak test, Edge seal, drilling, metro nor, assembly & installation.

Expertise to solve & develop technical issue as well productionizes 6/5/4/3-Axis machining process per Engineering Drawing & Specification.

Expertise of blueprint reading, handle CATIA V5 design & MS office (Word/Excel/Excess/Power Point) Project.

Create & maintain Manufacturing SAP for Bills of Materials (BOM).

Experienced in DELMIA (Digital Enterprise Lean Manufacturing Interactive Application) that a new Manufacturing Lifecycle Management brings to all intellectual property into one system to make correct & timely decision by accessing up-to-date product manufacturing lifecycle.

Experienced in Lean manufacturing, Six Sigma, KAIZEN event, Ergonomics System and ENOVIA software.

Special Project:

Boeing 787 Wings Composites Bonding & Post Bonding areas at Spirit Aero systems.

A350 XWB Composites Panel & Spar Fabrication Bonding & Post Bonding Areas at Spirit Aero systems.

A350 XWB Composites Panel Final Assembly Areas at Spirit Aero systems.

Piston, Piston block, Valve, Hosing, Front plate & Back plate project ( Eaton-hydraulic)

Learjer85 Business Aircraft at Bombardier Aerospace (BFTC).

Crew Entry Door (Boeing Defense KC135) at DJ Engineering Inc.

Bluestreak project (Triumph Aerostructure/Boeing747) at DJ Engineering Inc.

Sikorsky- Cabin Rack assembly (Spirit) at DJ Engineering Inc.

Gulfstream G650 at DJ Engineering Inc.

Commercial Aircraft Seats & interior cabinets.

RMS Project @ Lockheed Martin

EDUCATIONAL QUALIFICATION:

Friends University, Wichita, Ks

Bachelor of Business Management (Completed in spring 2015)

Work History :

Employer: Lockheed Martin, Bothell, WA (September 2019 - Present )

Contract Position: Manufacturing Planner (Level- II)

Job Responsibility:

Works with Operation Management team and Master Scheduling to maintain accurate MRP parameters including lead times and lot sizes and coordinates with Engineering and Change Board Rep to make the associated changes to the BOM.

Responsible for releasing work to the production floor on time and accurately.Performs the Make/Buy planning activities associated with Manufacturing Resource Planning (MRP) transactions. Maintains SAP/ERP production systems integrity to drive inventory optimization.

Expedites and optimizes material flow through the supply chain to meet customer requirements.

Coordinates with manufacturing and Operations Management to provide shop floor control on make parts, analyzes and controls production schedule, and executes the plan, provides timely status and expedites or works around plans to preserve schedule.

Employer: Haeco Cabin Solution, Greensboro, NC ( December 2018 - September 2019)

Contract Position: Manufacturing Engineer (Level- II)

Job Responsibility:

Plans and leads department/organization processes for developing, implementing and maintaining various manufacturing plans, Bill of Materials, work instructions and illustrations to define and document as-built configuration.

Develops and plans manufacturing concepts and strategies to support business objectives.

Prepares build analyses and cost estimate reports.

Assist in make-or-buy proposals and recommend corrective actions for areas of responsibility; evaluate vendors, attend vendor negotiations, and assist in resolving vendor problems.

Conduct research, investigation, and analysis in connection with assigned planning or other assigned projects, to ensure conformance to requirements.

Investigate and assist in preparing justification for equipment and facility requests.

Perform productibility studies from engineering drawings to identify opportunities to enhance manufacturing ability to meet requirements.

Participate in Design for Manufacturing assessments with Engineering.

Apply statistical methods to estimate future manufacturing requirements and potential; make necessary computer inputs and generate data or reports as needed.

Perform audit of co-workers output based on defined requirements and procedures. Must demonstrate knowledge of ME policies and procedures.

Apply Lean and Six Sigma principles to manufacturing methods as a team member or leader.

Employer: Spirit AeroSystems, Kinston, NC (June 2015 - October 2018)

Direct Position: Industrial Engineer (Level- II)

Job Responsibility:

Responsible in Manufacturing lay-out of production facilities including kits, composites raw materials, plant stock, consumables & perishable tools, optimization standard time, motion studies, workflow and other engineering studies.

Establish, validate & maintain standard time value (STV) database.

Performs a variety of engineering assignments in work measurement for the established of standards.

Build Plan & determines utilization of tools and machine in production floor & manpower utilization.

Develops mathematical, process or simulation models for optimizing floor space, minimizing material handling, & providing detailed flow analysis.

Identifying production document & tracking product condition, meeting communication requirements, measuring overall performance & ensuring operational efficiency requirements.

Plans & conduct work study and training programs to promote efficient personnel utilization.

Support the implementation of lean manufacturing activities.

Support project for developing new work methods, improvement activities & other work standardization activities.

Identify opportunity for continuous improvement activities associated with ensuring optimized material flow for full rate capability, availability hours, manufacturing conveyance logistics optimization, 6S, RFID, efficiency & safety.

Participate in Root Cause Analysis & capable of contributing ideas for containment action & solutions.

Employer: Eaton Corporation, Hutchinson, KS (April 2015 – May 2015)

Contract Position: Manufacturing Engineer (Level- II)

Job Responsibility:

Create & maintain product bill of material & configuration to the valid customer specified configuration in SAP.

Create & maintain details, assemblies, installation manufacturing planning process sequence & technique documents for compliance, ease & efficiency of manufacturing.

Identify & extract information from engineering drawing, CAD models & standard for manufacturing solution.

Identify change details & direct impacts brought by customer, engineering or standard change based on change procedure.

Create & maintain purchase parts configuration & condition of supply per manufacturing & engineering requirements.

Participate in the material review board (MRB) in validating non-conformances, identifying proper disposition & containment.

Identify root cause & correction action using problem solving tools in accordance with company procedures & guidelines.

Utilize process development tool with Lean, Six Sigma, and Ergonomics System, KAIZEN event such as process failure mode & error analysis (PFMEA), error proofing, process validation, root cause analysis to successfully implementation method & process improvement, major cost reduction & productivity improvement.

Support activities with tooling organization to identify effective tooling & equipment for manufacturing.

Compile & transmit engineering data to suppliers at the correct configuration, scope & timing.

Respond to supplier & production request for engineering assistance with accurate answers per the applicable procedures.

Employer: Bombardier Aerospace, Wichita, KS (December 2012-June 2014)

Contract Position: BFTC Methods Planner III

Job Responsibility:

Create & maintain details, assemblies, installation manufacturing planning process sequence & technique documents for compliance, ease & efficiency of manufacturing.

Create new MBOM in SAP to ensure all parts defined by engineering are installed during the assembly/installation process.

Create & manage DRDI/DMT rework instructions to support effective corrective action.

Identify & extract information from engineering drawing, CAD models & standard for manufacturing solution.

Assist in make/buy proposal & recommend correction actions for areas of responsibility.

Create & maintain purchase parts configuration & condition of supply per manufacturing & engineering requirements.

Participate in the material review board (MRB) in validating non-conformances, identifying proper disposition & containment.

Identify root cause & correction action using problem solving tools in accordance with company procedures & guidelines.

Perform Productivity studies from engineering drawing to identify opportunities to enhance manufacturing ability to meet requirements.

Employer: D-J Engineering INC. Wichita, KS (May 2010 – September 2012)

Direct Position: Manufacturing engineering planner

Job Responsibility:

Create manufacturing planning for Aluminum, Steel, Titanium & extrusion materials parts process.

Planning for supplement require tools & template according engineering drawing & parts list.

Assembly planning breakdown, creating manufacturing datasets, manufacturing bill of materials.

Interprets CATIA models, engineering drawings, and customers’ specs to create and revise manufacturing process.

Expertise solid model based definition, engineering drawing revision changes & customer SPEC and support the release of Engineering Change Notices to maintain planning to the latest controlled revision.

Using Syteline software, create and update manufacturing planning work orders, release job orders, maintain CRF (Change Request Form) system and create pickup sheets.

Implementation of advanced manufacturing technologies to overall manufacturing plan and design changes.

Apply knowledge in the areas of heat treatment, machining and forming of sheet metals.

Train new Planners & Engineers about the manufacturing process and how to use and implement the MRP software system.

Expertise SPC analysis of machine to determine CP & CPK values.

Employer: D-J Engineering INC. Wichita, KS (April 2008 – December 2009)

Direct Position: 3 & 5 axis machine operator

Job Responsibility :

Operating CNC 3 and 5 axis machines per instructions and setup sheet.

Download the program, setup Fixture, & operate the machine as well edit programs as required.

Check dimensions of the machined part with engineering drawing tolerances.

Employer: LSI Logic Corp. Wichita, KS (December 2006 – December 2007)

Contract Position: software Tester

Job Responsibility:

Prepare of test cases, maintain test network and check the performance, analysis, & writing a record report.

Detect software failure & write a report for reason of failure.

Employer: D-J Engineering INC. Wichita, KS (July 2005 - November 2006)

Direct Position: Production Former Lead

Job Responsibility :

Hydro-Form the parts with tool, template, fixture according to drawing or Mylar.

Perform forming procedures such as stretch, shrink, hydro form, hot joggle form, hot forming etc.

Visa Status : U.S Citizen

REFERENCE :

Reference upon request.

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