* ***** *** * ****** of experience in manufacturing, production planning & control and International Automotive Task Force (IATF 16949) deployment.
Experienced in : Continuous improvement, Lean manufacturing, Machine shop & Forging machine scheduling, Standard Operating Procedure, Quality- Process flow diagram, Control plan, PFMEA, PPAP & SPC, Material requirement planning.
Domain : Sheet metal fabrication, Multistage cold forging, Non Standard fasteners of stringent automotive industries, CNC machining (Horizontal machine centre & Vertical machine centre), Grinding technology, Thread rolling, Heat treatment, Plating, Automatic lathe (Traub).
Location : Chennai, Coimbatore
Production planning engineer & production engineer Cascy forge products since April 2016 – To present
Senior production engineer (Apr 2018 – To present)
Leading a team of 4 first line supervisor and 150 workmen of primary & secondary workshop.
Responsible for the safety of workmen in all types of operations and also continuously monitoring their PPE adherence.
Forefront member in implementing & following TPM for all critical work centres.
Continuously monitoring the quality of output & following the strategy “STOP TO FIX”.
Escalating the quality issues to the respective departments to standardize the process for consistency
Coordinating with New Product department for developing new products for expanding the organization business.
Taking the lead for conducting daily production review to bridge the gap between plan & actual.
Relentlessly following on hour by hour chart for uninterrupted production execution.
Responsible for maintaining the skill matrix of operators & arranging appropriate training for their development.
Accountable for all the production metrics like plan vs actual, OEE, cost control, safety and presenting it to top management in management review meeting (MRM).
Production planning & control ( Apr 2017 - Apr 2108 )
Collaborating with departments like marketing, stores, purchase, inspection to integrate PPC with production,
Responsible for material requirement planning for the different sizes & grades of coils for multistation forging machine,
Responsible for converting monthly customer requirement to production plan &cascading to all concern departments.
Responsible for production schedule of primary operation (forging) & secondary operation (machining, grinding, thread rolling, heat treatment, plating)
Played as expeditor for primary and secondary operations for agile material flow management to meet production requirement and customer requirement.
IATF 16949:2016 Deployment
Undergone training in IATF by sigma EQI.
Played vital role in documenting procedures for production & PPC department.
Coaches around 200 workmen about IATF procedures & guide lines.
Deployment champion (production) of IATF 16949:2016 in cascy forge products.
Canny controls (Mar 2015 – Mar 2016)
Responsible for monitoring production and materials on daily basis.
Maintain communication with alternate shift supervisors, specifically on passing on any pertinent information to the shift that follows or to other operations management.
Responsible for preparing daily, weekly & monthly production report.
Responsible for the material movement as per the machine load plan.
Responsible for the safety of workmen.
Responsible for the 5S activities in the shop floor.
Recording all the relevant information in logs.
PROJECTS AND CERTIFICATION
Reduce the throughput time of cfp135 bolt by 30% - Trimming operation incorporated In forging machine itself.
Reduce the setting time of forging machine by 20% - Introduced next load kit before the ending of first load.
Saves 5kg of raw material for every coil rod by modifying the forging machine with feed tube.
Instrumental in forming separate module for weld bolts &eye bolts.
Certified IATF 16949:2016 internal auditor by sigma EQI.
Trained in Auto cad in tool design.
: Mr.P.NAVANEETHA KRISHNAN
Date of Birth
: 291/2 Vaithiyanathapuram, Vadagarai, Periyakulam(TK),